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HELP!! Low oil pressure @ idle after cooler housing replacement

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Old 11-22-2016, 01:26 PM
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HELP!! Low oil pressure @ idle after cooler housing replacement

I just replaced my cracked oil cooler housing (oil filter end) with a replacement one. I started it up and noticed the gauge reads 0 at idle, but immediately goes to normal past 1200 rpm..

Is my motor ****ed? The replacement oil cooler I put on wasnt in the best shape.. and I wonder if it has something to do with it? I cleaned it out really good..

Is my motor going down right now? Im freaking out a little bit.. Whats going on here? HELP! IS this thing safe to drive?
 
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Old 11-22-2016, 02:05 PM
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what gauge did you use?


get a real one and put it on


maybe the pressure regulator had some gunk in it and don't work well until there is some flow
 
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Old 11-22-2016, 02:09 PM
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I will also add this issue was present when it is cold and warm; The engine runs absolutely fine apart from this..
 
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Old 11-22-2016, 02:15 PM
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Is the check valves in the cooler head installed and installed correctly?
 
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Old 11-22-2016, 02:17 PM
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Originally Posted by knottyrope
what gauge did you use?


get a real one and put it on


maybe the pressure regulator had some gunk in it and don't work well until there is some flow
I honestly dont know, i thought i cleaned it out good, the condition i got it ion was real bad, it was super dirty.. Ill try and get an oil gauge
Originally Posted by fordpride
Is the check valves in the cooler head installed and installed correctly?
I dont believe I saw anything missing..
 
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Old 11-22-2016, 02:22 PM
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Old 11-22-2016, 02:38 PM
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Thanks for the link, I remember seeing something circlippped in the cooler housing I put in.. ..
What is this thing? am I supposed to have somethign stick out like that?!?!
 
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Old 11-22-2016, 03:43 PM
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That's the old style header (94.5-95) that part is supposed to be staked in flush. The new style has a clip that holds it.
 
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Old 11-22-2016, 03:43 PM
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Old 11-22-2016, 03:54 PM
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Ok, The guy i bought it from says its from a 97 model, so I Dont think it has the design listed in that link above. Although I dont even know anymore.

the truck runs amazing, there is zero signs of weirdness going on apart from my dummy gauge reading zero at <1200 rpm. I would say it runs better than it ever has before.. so it strikes me as odd this is just happening.

The oil color looks fine, no signs of shavings or a 'sheen' on the oil.

I have to leave town and i dont want to risk taking the truck
I'm fairly certain its the oil cooler or the oil gauge.. but until I replace it i dont know 100%
 
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Old 12-01-2016, 09:23 PM
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Ok, this is deserving of an update. After sifting through the links that fordpride posted, I realized this issue is straightforward. The HPOP reservoir isnt seeing enough pressure to switch on the oil pressure dummy gauge (~7-10 psi needed). If the truck actually had zero oil pressure, the HPOP reservoir would drain, and the truck would not start.

I took apart the replacement cooler I put on, and here's what I found:



My old broken cooler on right; cooler I took off truck on left. Can you see the difference in position of the valve? Next pic shows why:





There was no spring in the pressure valve assembly. THE SPRING WAS MISSING.

I was quite relieved and also equally pissed to stumble upon that. I took my backup pressure valve assembly, and re-installed it.



While disassembled, I also shimmed the oil filter bypass too, to ensure that it takes just a little bit more pressure to bypass the filter. I put a washer at the bottom of the opening shown above

Voila! Correct Oil pressure at idle again!


Thanks for the guidance as always!
 
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Old 12-02-2016, 07:55 AM
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thanks for posting this and the pics too
 
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