Notices
1980 - 1986 Bullnose F100, F150 & Larger F-Series Trucks Discuss the Early Eighties Bullnose Ford Truck

Choke wiring issues

Thread Tools
 
Search this Thread
 
Old Nov 20, 2016 | 02:55 PM
  #1  
Hwiens's Avatar
Hwiens
Thread Starter
|
Freshman User
Joined: Oct 2016
Posts: 26
Likes: 0
Choke wiring issues

Alright,

So my '83 250 has a 351w in it, but it is not the original engine, nor is it an '83. Haven't had a chance to figure out what year it is, but it's definitely from the same era.

Anyway, my carb has a solid green wire coming out of the choke (or at least the plastic cover) and it has never been hooked up, since I bought the truck. Currently, I have it tied around a heater hose to keep it from grounding.

Basically, I've done some searching and found some posts that say this wire should be connected to the Stator output on the alternator, can anyone confirm this?
 
Reply
Old Nov 20, 2016 | 03:05 PM
  #2  
WhatsAChevy?'s Avatar
WhatsAChevy?
Posting Guru
Joined: Jul 2015
Posts: 2,239
Likes: 5
From: Northeast Ohio USA
Yep.....should be around 7v off the Stator.
 
Reply
Old Nov 20, 2016 | 03:10 PM
  #3  
Hwiens's Avatar
Hwiens
Thread Starter
|
Freshman User
Joined: Oct 2016
Posts: 26
Likes: 0
Awesome, thanks! See if I can't get that thing wired up before it gets dark.
 
Reply
Old Nov 20, 2016 | 03:12 PM
  #4  
WhatsAChevy?'s Avatar
WhatsAChevy?
Posting Guru
Joined: Jul 2015
Posts: 2,239
Likes: 5
From: Northeast Ohio USA
Originally Posted by Hwiens
Awesome, thanks! See if I can't get that thing wired up before it gets dark.
Welcome...good luck
 
Reply
Old Dec 9, 2016 | 07:24 AM
  #5  
eriklane's Avatar
eriklane
Tuned
Joined: Sep 2010
Posts: 481
Likes: 3
From: Rockford, MI
How does one determine the 'stator' wire? LOL. You guys and your tech speak. I have an '86 and replaced the motor, but was never sure if the electric choke even worked. So I tested it and it does, however, somehow my wire fried when I went to start it, and then where I thought it was connected, well, now, I have a bunch of questions...so I have an alternator with a 2 wire on one connector and a 3 wire on the other. On the 2 wire side, both go into a fused connection and one of those wires coming out is simply cut, but it's hot all the time, no idea why, and I don't know where it should go. What do I connect to the choke?


I have a wire in another connector near the battery that goes forward to the cab that's also been cut.
Where the choke was connected prior is to a gray wire that came from the junction box on the driver side, passed under the rad...but there's no power there with the key on.
The gauge I have is simply hooked up to the fuse box, but it does read good, it just goes way down when I crank.
 
Reply
Old Dec 9, 2016 | 09:40 AM
  #6  
FuzzFace2's Avatar
FuzzFace2
FTE Legend
10 Year Member
Photogenic
Community Builder
Liked
Joined: Nov 2015
Posts: 30,935
Likes: 4,124
From: Angier, NC
Club FTE Gold Member
Originally Posted by eriklane
How does one determine the 'stator' wire? LOL. You guys and your tech speak. I have an '86 and replaced the motor, but was never sure if the electric choke even worked. So I tested it and it does, however, somehow my wire fried when I went to start it, and then where I thought it was connected, well, now, I have a bunch of questions...so I have an alternator with a 2 wire on one connector and a 3 wire on the other. On the 2 wire side, both go into a fused connection and one of those wires coming out is simply cut, but it's hot all the time, no idea why, and I don't know where it should go. What do I connect to the choke?

I have a wire in another connector near the battery that goes forward to the cab that's also been cut.
Where the choke was connected prior is to a gray wire that came from the junction box on the driver side, passed under the rad...but there's no power there with the key on.
The gauge I have is simply hooked up to the fuse box, but it does read good, it just goes way down when I crank.
Eriklane, you been on here for 6 years from what I can see and you broke the first rule of forum proto call!
What year/model/motor we trying to help you with? sorry I see it is an 86 but what with what motor??


Then what colors are the wires you talk of and if you can get pictures of them would help a lot.
Also know some wiring was not used because of options on the truck but they should have ends on the wire not just cut off.
The wire under the radiator I think was added as I don't think any wires ran under it. If you follow it back where does it go?


I think there is a wiring diagram here ???Gary's Garagemahal - Home
along with a lot more information that may help. Might be something on the choke wiring also?
Look that over and hope someone that knows more on the trucks than I can help.
Dave ----
 
Reply
Old Dec 9, 2016 | 09:45 AM
  #7  
LARIAT 85's Avatar
LARIAT 85
Cargo Master
20 Year Member
Joined: Dec 2004
Posts: 3,362
Likes: 22
From: Florence, SC
Originally Posted by eriklane
How does one determine the 'stator' wire? LOL. You guys and your tech speak. I have an '86 and replaced the motor, but was never sure if the electric choke even worked. So I tested it and it does, however, somehow my wire fried when I went to start it, and then where I thought it was connected, well, now, I have a bunch of questions...so I have an alternator with a 2 wire on one connector and a 3 wire on the other. On the 2 wire side, both go into a fused connection and one of those wires coming out is simply cut, but it's hot all the time, no idea why, and I don't know where it should go. What do I connect to the choke?
Here is where the "electric assist" choke wire connects. But you still need to have the thermostatic (hot air) choke connected for the choke system to work properly. The electric assist doesn't do anything below about 60 degrees.


 
Reply
Old Dec 9, 2016 | 10:53 AM
  #8  
eriklane's Avatar
eriklane
Tuned
Joined: Sep 2010
Posts: 481
Likes: 3
From: Rockford, MI
Sorry! Mine is a 1986 F250 4wd with a 351W. Has electric choke with the 2 connectors, not one. As stated, my alternator has a 2 wire clip and a 3 wire also. Pic above of one wire doesn't help me.

The wires that go under the rad simply go to a junction box on the driver firewall and stop. Wiring diagrams always seem to vary, lots of times its with injectors...will recheck my Hayes Manual...
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-1

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-2

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-3

Every 2026 Ford Engine Explained

 Brett Foote
story-4

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-5

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-6

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-7

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-8

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-9

Top 10 Ford Truck Tragedies

 Joe Kucinski
Old Dec 9, 2016 | 11:11 AM
  #9  
FuzzFace2's Avatar
FuzzFace2
FTE Legend
10 Year Member
Photogenic
Community Builder
Liked
Joined: Nov 2015
Posts: 30,935
Likes: 4,124
From: Angier, NC
Club FTE Gold Member
I just went back over your post and it sounds like someone re-wired the truck because of issues?
The carb/choke is it a Holley or stock Motocraft? Think the 2 wire sounds like a Holley and why I ask. If Holley it would then take a full 12 volts not the 7 from the ALT.


Again if you can post up pictures that would help us help you.
Dave ----
 
Reply
Old Dec 9, 2016 | 12:01 PM
  #10  
LARIAT 85's Avatar
LARIAT 85
Cargo Master
20 Year Member
Joined: Dec 2004
Posts: 3,362
Likes: 22
From: Florence, SC
Originally Posted by eriklane
Sorry! Mine is a 1986 F250 4wd with a 351W. Has electric choke with the 2 connectors, not one. As stated, my alternator has a 2 wire clip and a 3 wire also. Pic above of one wire doesn't help me.
It would if you still had the STOCK carburetor.

How is anyone in here supposed to know what aftermarket parts you have on your truck?
 
Reply
Old Dec 10, 2016 | 10:28 AM
  #11  
JimsRebel's Avatar
JimsRebel
Cargo Master
15 Year Member
Photogenic
Photoriffic
Community Builder
Joined: Mar 2008
Posts: 2,573
Likes: 207
From: Washington
If your ALT is a G2 ALT as shown in the photo below the STA is the stator output.
There will be 2 large power output wires and 1 small white wire.The small wire will go to your choke cap.
I have never seen a choke cap with 2 connections on it, can you post photos?


Jim
.



 
Reply
Old Dec 10, 2016 | 12:12 PM
  #12  
eriklane's Avatar
eriklane
Tuned
Joined: Sep 2010
Posts: 481
Likes: 3
From: Rockford, MI
Ok it's a holley 80457 and has an elec choke with a + and - connector, not so hard, ok? And yes, my alt has 2 connectors, I guess it's a G2 then, one has 2 wires, the other has 4. I can't find keyed 12v anywhere under the hood.

The 2 wire side Alt has a big yellow wire that goes into a fused coupler along with a heavy black/o stripe from the 3 wire side that goes to the solenoid. The big Y is cut on the output of the plug and is hot all the time. No idea why it's that way, PO I guess.
The other wire is a small green that goes through a big connector that also has the 3 wires from the ALT going through it.

The 4 wire side has a black/O stripe mentioned prior. It has a heavy and small Y going thru the big connector mentioned prior that goes into the firewall. There is a wire cut on both ends of the connector, PO stuff. There's a small Brown going into a cluster of 3 others that go under the rad to that junction box on the driver side. Theres a gray one that's been cut PO.




And finally there's a red stub from the firewall cluster mentioned earlier that's also been cut PO and I believe that's hot.
 
Reply
Old Dec 10, 2016 | 01:41 PM
  #13  
ArdWrknTrk's Avatar
ArdWrknTrk
pedant
Joined: Jan 2008
Posts: 23,576
Likes: 40
From: EXTREME southwest CT
Club FTE Silver Member

I have a 0-80457s carb too.
You could swap the stock Motorcraft single bullet choke cap onto any Holley.

Given that you have a 12V Holley -258 choke cap you have a couple of choices.

A) Wire it to a 'Hot in run' circuit that won't mind the extra load.
​​​​​​​B) Wire a relay to the stator circuit so it gets 12V only when the alternator is turning.

The red wire you show should be hot at all times (the nub in the splice) because yellow is 'sense' and black/orange is 'charge' connected to the hot lug of the relay.
 
Reply
Old Dec 10, 2016 | 04:21 PM
  #14  
eriklane's Avatar
eriklane
Tuned
Joined: Sep 2010
Posts: 481
Likes: 3
From: Rockford, MI
I mean, the 'worst' case scenario is that I wire up a cabin switch to turn on the 12v to choke, and shut er down after 5 mins...not a bad way of doing it.
 
Reply
Old Dec 10, 2016 | 04:33 PM
  #15  
ArdWrknTrk's Avatar
ArdWrknTrk
pedant
Joined: Jan 2008
Posts: 23,576
Likes: 40
From: EXTREME southwest CT
Club FTE Silver Member

There shouldn't ever be a reason to shut off the choke heater. (except when you shut the truck off)
Every other system applies power whenever the engine is running
 
Reply



All times are GMT -5. The time now is 01:40 AM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE