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1967 - 1972 F-100 & Larger F-Series Trucks Discuss the Bumpsides Ford Truck

Electrical Fire/Brake Warning Switch

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Old Jan 24, 2017 | 08:16 PM
  #31  
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From: **** hole San Jose ca.
Originally Posted by Brian1971f100
Bleeding the brakes is what can cause the value to not be centered. You need to apply enough pressure to the opposite side to center the valve. If you get it centered there is tool to lock the valve while bleeding so this doesn't happen. On the off chance the valve is stuck I'm not sure if it can be un stuck
The pedal can be push lightly an slow. Not fast hard pumps with the bleeders open.

I let me cylinder self bleed by opening it an let it flow keeping the MC full.
It take awhile when your working by ones self.

Orich
 
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Old Jan 24, 2017 | 09:27 PM
  #32  
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If the brake warning light was not staying on prior to this event, chances are the spool isn't stuck, just shifted.

With a '68-up model, the warning light will momentarily illuminate when the key is turned to the Start position. When the key moves to the Run position, the warning light should go out. If it stays lit, the spool is shifted off-center.

'67 models have a one wire pressure warning switch (instead of a two-wire switch) and don't have this prove out circuit going back to the ignition switch.

'68-up brake pressure warning light circuit.

http://www.fordification.com/tech/wi...rninglight.jpg
 
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Old Jan 25, 2017 | 01:23 AM
  #33  
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Like Orich stated, you may have to clean out the differential valve. It might have gunk
one one side and It can't slide back
 
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Old Jan 25, 2017 | 07:36 AM
  #34  
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From: Barre Mass
Can the differential valve be taken apart for cleaning? If so what precautions need to be followed? Are there o-rings that would need to be replaced?
 
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Old Jan 25, 2017 | 07:56 AM
  #35  
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From: **** hole San Jose ca.
Originally Posted by Brian1971f100
Can the differential valve be taken apart for cleaning? If so what precautions need to be followed? Are there o-rings that would need to be replaced?
Yea I first had a P valve like the one you have and could not find all the replacement parts that, I'd like to have.

I'm at a lost as to the web site to where, I got the parts but bought what they had as a rebuild kit which was very few parts. They all seem to have 0-rings but are flat on the outer face on the one's, I 've pulled apart.

I used the pistol bore brush to help clean the inner bore out an brake cleaner soaked it for a while.
Orich
 
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Old Jan 25, 2017 | 08:34 AM
  #36  
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Thanks Orich good to know. I will do a little research and see if I can find a rebuild kit for one.
 
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Old Jan 25, 2017 | 08:54 AM
  #37  
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This is very similar to the pressure differential valve found on the Bumpsides and shows the steps of how to clean and reseal the valve. A seal kit is available from Muscle Car Research --a pressure differential valve lock tool is also available from them.

https://www.musclecarresearch.com/va...atherhead-drum
 
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Old Jan 25, 2017 | 02:04 PM
  #38  
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Originally Posted by Greg 71 F250
I've bled the rear and the front brakes without any luck. Could something else be causing he valve to not center?
Instead of bleeding the brakes to center it, follow the instructions Ultraranger posted in post #26.
 
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Old Jan 25, 2017 | 04:37 PM
  #39  
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I tried bleeding the brakes with slow pressure on the petal with no luck. The light is still on.

I'll go ahead and try loosening the outlet port tube nut on differential valve and see if that will get it to re-center.

Thanks for the suggestions.
 
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Old Jan 25, 2017 | 04:49 PM
  #40  
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It's going to depend on which way the spool is shifted as to what line to crack open to get the spool to recenter. Figuring this out may be the tricky part.
 
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Old Jan 25, 2017 | 05:37 PM
  #41  
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From: Barre Mass
Originally Posted by ultraranger
It's going to depend on which way the spool is shifted as to what line to crack open to get the spool to recenter. Figuring this out may be the tricky part.
Could you loosen both lines at the same time and let the pressure balance itself while pressing slowly on the pedal?
 
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Old Jan 25, 2017 | 06:20 PM
  #42  
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Originally Posted by Brian1971f100
Could you loosen both lines at the same time and let the pressure balance itself while pressing slowly on the pedal?
That would make the pressure equal on both sides of the spool (which with both open would equal about 0 PSI) and the spool would stay right where it is and not move.

The problem is there was low pressure even created on one side of the spool --bleeder open and bleeding out the system, failed seal, blown brake line/hose. These are all things that will shift the spool.

The closed (good) side of the system is going to be at a higher pressure potential than the lower pressure/failed side of the circuit. The higher pressure is going to act on the end of the valve spool and push it over to the lower pressure/failed side of the brake system.

In order to get the spool back to the center, pressure is going to have to be built up and be greater than the side that was originally good. This means you have to create a pressure drop (open bleeder or crack open a fitting) on what was the high pressure side and make what was the bad side the high pressure side to push the spool back over.


 
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Old Jan 27, 2017 | 08:37 PM
  #43  
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I was finally able to get the differential valve re-centered.

On my truck the differential valve also splits the left and right front brake lines. When I was trying to re-center the valve I only opened one of the front bleeders. I figured that with one closed it may be providing some back pressure on the valve and that's why it wasn't moving. After opening both left and right front bleeders the light on the dash went out on the second pump of the pedal.

Thanks for everyone's help.

Greg
 
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Old Jan 27, 2017 | 09:17 PM
  #44  
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The two lines coming off the brake valve, out to the front wheels, are at the same pressure potential. If you open the bleeder on one front wheel, you create the same pressure drop on the other.

The only way there would not be the same pressure drop (or pressure applied, with the bleeders closed) would be if there was a blockage in one of the valve ports or in the line out to one of the front wheel cylinders/front calipers.

A bad brake hose on one wheel could create a blockage (act like a check valve) to either restrict fluid/pressure from either getting to the wheel cylinder/caliper or, resticting the fluid from releasing the wheel cylinder/caliper after you take your foot off the brake pedal.

Assuming there are no blockages in the brake circuit and the brake hoses are good, internally, the pressure will be the same on both front wheels and opening a bleeder on one front wheel will lower the pressure of the other front wheel by the same amount.
 
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