Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

Clutch parts problems!

Thread Tools
 
Search this Thread
 
Old Oct 8, 2016 | 06:53 PM
  #1  
Norma stitz's Avatar
Norma stitz
Thread Starter
|
Elder User
Joined: Sep 2016
Posts: 509
Likes: 0
Clutch parts problems!

Okay maybe I'm crazy but I have an issue here. I ordered pressure plate and friction disc to replace my slipping one. Pulled all apart and now placing the new pressure plate in and tenlocating dowels appear to be on the wrong spots. So, I went down to 2 parts houses and checked two other clutches they had, both LUK. They also had wrong pin locations. SO, wtf? You can see in the pic hopefully the holes in the new part are on opposite side of the bolt holes as the original.
 
Attached Images  
Reply
Old Oct 8, 2016 | 07:09 PM
  #2  
BLADE35's Avatar
BLADE35
Hotshot
15 Year Member
Liked
Joined: Apr 2010
Posts: 19,061
Likes: 238
From: Saratoga Springs,UT
stack them Face to face


or dowel to dowel


see if they match up I cant tell maybe others know right off the Bat just by looking


sometimes these AM parts just suck
 
Reply
Old Oct 8, 2016 | 09:04 PM
  #3  
Norma stitz's Avatar
Norma stitz
Thread Starter
|
Elder User
Joined: Sep 2016
Posts: 509
Likes: 0
They do but they shouldn't match face to face lol. I drilled two new dowel holes using my old flywheel as a template. Kinda ghetto but I need to be installing not waiting. I'm guessing that maybe the 03-04 flywheel has a different pin location? Strange. Anyway hopefully this will work lol. Luckily it's a low rpm engine. Guess I should've not been cheap and got a complete kit with flywheel.
 
Reply
Old Oct 8, 2016 | 09:45 PM
  #4  
BLADE35's Avatar
BLADE35
Hotshot
15 Year Member
Liked
Joined: Apr 2010
Posts: 19,061
Likes: 238
From: Saratoga Springs,UT
so the pattern is not uniform then


I knew there would only be a slim chance it crossed my mind before I posted but
 
Reply
Old Oct 8, 2016 | 10:31 PM
  #5  
Norma stitz's Avatar
Norma stitz
Thread Starter
|
Elder User
Joined: Sep 2016
Posts: 509
Likes: 0
It's like they expected the pin to be on the right of the bolt hole but it's on the left. Very strange since 3/3 new replacement clutches I examined today all were "wrong" and I have two Oem clutches here that came off 2003 labeled engines that both agree with each other that these new ones are wrong. I dunno. Luckily they left me enough space that I could drill my own pins. Somehow I don't thing these things are that precise anyway. Got it bolted up, still need to marry the tranny (that's legal in my state) and will see what happens tomorrow hopefully.
 
Reply
Old Oct 9, 2016 | 07:40 PM
  #6  
Georgia8er's Avatar
Georgia8er
Senior User
Joined: Aug 2014
Posts: 118
Likes: 0
Any chance the part number referenced is wrong and for a different engine/transmission combo? Wouldn't be the first time multiple places listed parts wrong.
 
Reply
Old Oct 9, 2016 | 07:54 PM
  #7  
Norma stitz's Avatar
Norma stitz
Thread Starter
|
Elder User
Joined: Sep 2016
Posts: 509
Likes: 0
Could be. I'm so impatient I just installed it anyway. Went to test drive and pushed clutch pedal and heard a pop. Clutch wouldn't disengage and from my estimation my clutch fork snapped from the weight of the new springs. Bummer. My hands and back hurt from this stuff so I'm parked for a few days at least until I can tear it open again.

Note to ford: GET YOUR SPIT TOGETHER ABOUT CLUTCHES! I had silly clutch problems like this on my 88 diesel, and from researching it looks like they have been messing these up all along.
 
Reply
Old Oct 9, 2016 | 10:11 PM
  #8  
Yahiko's Avatar
Yahiko
Fleet Owner
10 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2012
Posts: 27,307
Likes: 549
From: Spanaway
Could it be a dual vs a single assembly?

Sean
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-1

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-2

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-3

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-4

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-5

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-6

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-7

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-8

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-9

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
Old Oct 9, 2016 | 11:28 PM
  #9  
Norma stitz's Avatar
Norma stitz
Thread Starter
|
Elder User
Joined: Sep 2016
Posts: 509
Likes: 0
You mean dual mass flywheel? Did ford ever offer a single mass?
 
Reply
Old Oct 10, 2016 | 02:06 AM
  #10  
Yahiko's Avatar
Yahiko
Fleet Owner
10 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2012
Posts: 27,307
Likes: 549
From: Spanaway
Originally Posted by Norma stitz
You mean dual mass flywheel? Did ford ever offer a single mass?
There is something about that topic I have seen somewhere in reference to our trucks.



Sean <BR>

6.0L Tech Folder
 
Reply
Old Oct 10, 2016 | 08:01 PM
  #11  
Norma stitz's Avatar
Norma stitz
Thread Starter
|
Elder User
Joined: Sep 2016
Posts: 509
Likes: 0
Well pulled the fork out and expected to see it all cracked or mangled, but to my surprise it looks okay. My measurement in the slave hole was around 3-5/8" so I assume it's bent, but it sure doesn't look it. Where do I go from here?
 
Attached Images  
Reply
Old Oct 10, 2016 | 08:01 PM
  #12  
Norma stitz's Avatar
Norma stitz
Thread Starter
|
Elder User
Joined: Sep 2016
Posts: 509
Likes: 0
Another view
 
Attached Images  
Reply
Old Oct 10, 2016 | 09:11 PM
  #13  
mhoefer's Avatar
mhoefer
Postmaster
Joined: Jan 2005
Posts: 4,424
Likes: 12
From: BC Canada
Can you read the part number off the old clutch assembly? I am pretty sure this is a series mismatch for your truck from what they gave you. I have had part slight mismatches like this on other things, so I would take your old one in and get them to search its own part number and bring it in for you before you go and try and reinstall. Surely a bummer but I think it's worth it to double check. Parts guys can make mistakes, explain your issue and if you can, find the oldest parts guy/girl there and ask them.��
 
Reply
Old Oct 10, 2016 | 09:15 PM
  #14  
BLADE35's Avatar
BLADE35
Hotshot
15 Year Member
Liked
Joined: Apr 2010
Posts: 19,061
Likes: 238
From: Saratoga Springs,UT
its probably the linkage that broke somewhere if you not finding the smoking gun
 
Reply
Old Oct 10, 2016 | 10:04 PM
  #15  
Norma stitz's Avatar
Norma stitz
Thread Starter
|
Elder User
Joined: Sep 2016
Posts: 509
Likes: 0
Now I'm wondering if the pressure plate is just wrong. I'm reading about dual mass flywheels only on the early trucks? My truck is 2004 but both my engines are stickered 2003. They have dual mass flywheels. Now I wish i hadn't cancelled the order for the single mass flywheel!
 
Reply



All times are GMT -5. The time now is 06:44 PM.

story-0
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-1
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-2
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-3
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-4
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-5
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-6
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-7
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-8
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-9
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE