Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

Head stud swap procedure

Thread Tools
 
Search this Thread
 
Old Aug 19, 2016 | 07:43 AM
  #1  
Tugly's Avatar
Tugly
Thread Starter
|
Hotshot
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jan 2011
Posts: 18,849
Likes: 179
From: Puget Sound
Head stud swap procedure

"Frank" (the engine name) is getting a head stud swap without pulling the heads. The engine is on the stand right now, but because of the torque involved, I'm seriously contemplating putting it in a floor crate I built - to take all that twist without it trying to escape like a child in the dentist's chair.

My master plan is to pull one at a time, then torque the new one in before going to the next. I can look it up if I don't get the answer here, but I wanted to know the torque spec to share in this dedicated thread (complete with relevant tags).

What about anti-seize? Is there a recommended type, or just a spec for handling at least a specific temperature? I have the nickle anti-seize for the exhaust manifold bolts, and I wanted to know if that will work for the head studs.

Are there any other details that should be included in this thread?
 
Reply
Old Aug 19, 2016 | 08:21 AM
  #2  
The Brad's Avatar
The Brad
Laughing Gas
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Nov 2013
Posts: 868
Likes: 1
From: SoCal
Verify this, but IIRC, you pull one bolt at a time in order of torque sequence, install the stud, torque to 90ft lbs, then go to the next one. After they're all in, you go back and torque to 125ft lbs. shouldn't be too hard to do it on the stand. I can't remember if those specs are with oil or arp torque lube.
 
Reply
Old Aug 19, 2016 | 08:46 AM
  #3  
Bill Kay's Avatar
Bill Kay
More Turbo
10 Year Member
Photogenic
Joined: Mar 2013
Posts: 523
Likes: 9
From: Carrollton, Ga
I only ask because I do not know, but do the studs/bolts go into the water jacket or are they blind holes? If so do they need some kind of thread sealant?
 
Reply
Old Aug 19, 2016 | 08:53 AM
  #4  
nossliw's Avatar
nossliw
Cargo Master
Joined: Nov 2010
Posts: 2,797
Likes: 10
Originally Posted by Tugly
"Frank" (the engine name) is getting a head stud swap without pulling the heads. The engine is on the stand right now, but because of the torque involved, I'm seriously contemplating putting it in a floor crate I built - to take all that twist without it trying to escape like a child in the dentist's chair.

My master plan is to pull one at a time, then torque the new one in before going to the next. I can look it up if I don't get the answer here, but I wanted to know the torque spec to share in this dedicated thread (complete with relevant tags).

What about anti-seize? Is there a recommended type, or just a spec for handling at least a specific temperature? I have the nickle anti-seize for the exhaust manifold bolts, and I wanted to know if that will work for the head studs.

Are there any other details that should be included in this thread?
http://arpinstructions.com/instructions/250-4201.pdf

It is straight forward. Make sure you vac any fluid out of the bolt hole, make sure threads are not galled, use arp lube for each stud. Anti seize is not necessary, thats what the lube is for.

I follow the pattern at start at #1, take the bolt out and drop the stud in a tad past finger tight, torque to Ford spec (105 ft/lbs for 1994-97, 95 ft/lbs for SD motors), do all of them this way, then go back and crank to 125 and you are done. Its as easy as replacng lug nuts...one at a time....

It is fairly easy on a block stand. if you don't have a friends hands for the sequence, then use a couple of tie downs down to the legs of the stand to prevent rotation....7.3s are easy, 6.0s and 6.4s are not! 210 and 275 ft/bs respectively.....
 
Reply
Old Aug 19, 2016 | 09:25 AM
  #5  
Tugly's Avatar
Tugly
Thread Starter
|
Hotshot
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jan 2011
Posts: 18,849
Likes: 179
From: Puget Sound
Is there some metallurgical reason I wouldn't tighten each one to full torque, since I'm going one by one? The ARP PDF (thank you for that) just covers a full head install, not a stud swap.
 
Reply
Old Aug 19, 2016 | 09:31 AM
  #6  
nossliw's Avatar
nossliw
Cargo Master
Joined: Nov 2010
Posts: 2,797
Likes: 10
nope, your simply trying to keep an even squish on the gasket.
 
Reply
Old Aug 19, 2016 | 09:38 AM
  #7  
Tugly's Avatar
Tugly
Thread Starter
|
Hotshot
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jan 2011
Posts: 18,849
Likes: 179
From: Puget Sound
Originally Posted by nossliw
nope, your simply trying to keep an even squish on the gasket.
In my pea brain, I'm thinking an even squish would be done by way of not backing off the force any longer than you have to. I totally get the new gasket and fresh install thing, but I theorize the full torque per bolt method works better with a seasoned gasket.

I'm not arguing or disagreeing with anybody here, I just want a thorough understanding.

I just verified - all holes are blind. No need to worry about that line in the instructions regarding thread sealant and the coolant jacket. I wish that line was omitted from the sheet, it raises eyebrows unnecessarily.
 
Reply
Old Aug 19, 2016 | 09:41 AM
  #8  
nossliw's Avatar
nossliw
Cargo Master
Joined: Nov 2010
Posts: 2,797
Likes: 10
All the bolts in there are currently at 105, you install the new to 105 to keep an even pressure, then increase the pressure.... I'm sure going straight to 125 would be fine...its just how I have done it for years now when not disturbing a gasket. Hasn't failed yet! takes a tad bit more time, but why change...
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ways Ford is LOSING to the Competition

 Joe Kucinski
story-1

Top 6 Best Deals Available on New Fords & Lincolns Right Now

 Brett Foote
story-2

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-3

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-4

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-5

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-6

Every 2026 Ford Engine Explained

 Brett Foote
story-7

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-8

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-9

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
Old Aug 19, 2016 | 09:44 AM
  #9  
Tugly's Avatar
Tugly
Thread Starter
|
Hotshot
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jan 2011
Posts: 18,849
Likes: 179
From: Puget Sound
Originally Posted by nossliw
....7.3s are easy, 6.0s and 6.4s are not! 210 and 275 ft/bs respectively.....
I'd have a breaker bar so long that I'd be out the door.
 
Reply
Old Aug 19, 2016 | 09:50 AM
  #10  
Tugly's Avatar
Tugly
Thread Starter
|
Hotshot
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jan 2011
Posts: 18,849
Likes: 179
From: Puget Sound
Originally Posted by nossliw
All the bolts in there are currently at 105, you install the new to 105 to keep an even pressure, then increase the pressure.... I'm sure going straight to 125 would be fine...its just how I have done it for years now when not disturbing a gasket. Hasn't failed yet! takes a tad bit more time, but why change...

Ah... I get it now. I don't want to have one bolt at 125, then right next to it, go down to 0 then back up. Going from 0 to 125 to match the surrounding bolts is one thing, but going below and then over the surrounding 105 bolts - not so ideal.
 
Reply
Old Aug 19, 2016 | 10:22 AM
  #11  
SRBF150's Avatar
SRBF150
Laughing Gas
15 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Nov 2010
Posts: 1,159
Likes: 33
From: Utah
You've got it. Install the studs to maintain the current squish and then increase to 125lbs. This mimics the step increase when installing HG's.
 
Reply
Old Aug 19, 2016 | 10:38 AM
  #12  
Dirtscooter250's Avatar
Dirtscooter250
Senior User
Joined: Mar 2015
Posts: 320
Likes: 1
If you are careful you can torque on engine stand. I had mine on a harbor freight 1 ton, just sneak up to final torque slowly!
 
Reply
Old Aug 19, 2016 | 11:19 AM
  #13  
Tugly's Avatar
Tugly
Thread Starter
|
Hotshot
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jan 2011
Posts: 18,849
Likes: 179
From: Puget Sound
I was thinking rotate the engine 45 degrees off level to get the studs horizontal, get a big breaker bar, then do the torque by pulling up on the handle. Lifting on the engine won't do anything to make the stand try to crawl. If that's clear as mud, I'll take pictures.
 
Reply
Old Aug 19, 2016 | 11:47 AM
  #14  
Bonanza35's Avatar
Bonanza35
Lead Driver
20 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2005
Posts: 9,399
Likes: 188
From: Norco,CA
Club FTE Silver Member

I'd probably stand behind the stand and pull backwards. That way it should stay pretty straight.
 
Reply
Old Aug 19, 2016 | 12:04 PM
  #15  
HKusp's Avatar
HKusp
Lead Driver
Joined: Jun 2007
Posts: 7,760
Likes: 27
From: Hampton, Maryland.
Club FTE Gold Member
And don't have your feet anywhere near being under it.
 
Reply



All times are GMT -5. The time now is 10:34 AM.

story-0
10 Ways Ford is LOSING to the Competition

Slideshow: 10 ways Ford is losing to the competition

By Joe Kucinski | 2026-06-15 09:52:01


VIEW MORE
story-1
Top 6 Best Deals Available on New Fords & Lincolns Right Now

Some great targets in today's expensive world.

By Brett Foote | 2026-06-15 09:35:19


VIEW MORE
story-2
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-3
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-4
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-5
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-6
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-7
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-8
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-9
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE