Notices
1994.5 - 1997 7.3L Power Stroke Diesel  

Help me plan my upgrade path

Thread Tools
 
Search this Thread
 
Old Jun 25, 2016 | 03:39 PM
  #1  
ddeflyer's Avatar
ddeflyer
Thread Starter
|
Senior User
Joined: Dec 2014
Posts: 195
Likes: 0
Help me plan my upgrade path

Hi, I have a really great 1997 automatic F350 dually (CA emissions) that I bought earlier this year. It is a fantastic truck with 136K miles on it. I got this truck to tow a car hauler trailer for my race car, probably will be around 12K lbs. I'm looking to improve the truck for this job with the chief goal being reliability followed by a combination of power (for getting up the hills) and fuel economy (because it makes it feel less expensive to go on trips). Right now the truck is almost completely stock save for a transfer flow, airbags and some interior improvements. I'm already planning on doing a hydroboost (put one on my 86 F250 and love it).

In the grand scheme of things, I'm fairly open on budget. The engine is in excellent condition, basically no blow-by and no oil consumption. As a result I'd like to keep this engine and I really would like to avoid anything as extreme as taking the heads off or what not (too big of a project at that point). I want to do supporting modifications first so that I've maximized the longevity of the entire system. Right now my initial thought on upgrade order is:

hydroboost
Swamps IDM
better exhaust
upgraded HPOP (not sure which)
Upgraded turbo with intercooler (not sure which) and larger intake plenum
Gauges
Programmer/chip (not sure which)
New injectors (again, not sure which)
Hardened transmission maybe?
Not sure where to go after this...

Essentially I'm thinking I want to do the things that improve the precision of fuel delivery and quality of air and only then add more fuel (since adding more fuel is when you start to add heat and danger).

So, what do you all think of this? I'm not looking for instant gratification, but instead having a low grief upgrade path without too many miss-steps.
 
Reply
Old Jun 25, 2016 | 03:43 PM
  #2  
fordpride's Avatar
fordpride
Post Fiend
Joined: Dec 2009
Posts: 15,505
Likes: 18
From: Livoina,La
Trans should be done before adding power.

Injectors should be done before the turbo. A upgraded turbo would be laggy with stock injectors.
 
Reply
Old Jun 25, 2016 | 04:36 PM
  #3  
ddeflyer's Avatar
ddeflyer
Thread Starter
|
Senior User
Joined: Dec 2014
Posts: 195
Likes: 0
Also, because I like to show off, here are some pictures of the truck:




Towing my friend's (guy in picture) 72' F250 with my F350.



At the track with my spec miata.




The night I bought the truck, drove my BRZ up to get it and towed it it back.




Interior upgrades
 
Reply
Old Jun 25, 2016 | 04:48 PM
  #4  
kyle j's Avatar
kyle j
Senior User
Joined: Jul 2010
Posts: 486
Likes: 0
From: Cape Cod Ma
Trans - John wood or bts
Guadges - auto meter
6.0 intercooler
Injectors - rosewood
Turbo- d66
Hpop- t500
Efuel - many different company's I liked swamps diesel
Chip - ts from beans, swamps, tdp, gear head ect.
 
Reply
Old Jun 25, 2016 | 06:31 PM
  #5  
fordpride's Avatar
fordpride
Post Fiend
Joined: Dec 2009
Posts: 15,505
Likes: 18
From: Livoina,La
Originally Posted by kyle j
Trans - John wood or bts
Guadges - auto meter
6.0 intercooler
Injectors - rosewood
Turbo- d66
Hpop- t500
Efuel - many different company's I liked swamps diesel
Chip - ts from beans, swamps, tdp, gear head ect.
I wouldn't waste my money on a d66. A d66 is a stock turbo with 360* oiling, different backing plate, 66mm compressor wheel and a housing.

If you're going to do a turbo upgrade go straight to a t4 kit
 
Reply
Old Jun 25, 2016 | 07:00 PM
  #6  
kyle j's Avatar
kyle j
Senior User
Joined: Jul 2010
Posts: 486
Likes: 0
From: Cape Cod Ma
Great setup but iirc a d66 is a fraction of the price and moves a lot more air? (I honestly could be wrong though) haven't looked into these products in a few years
 
Reply
Old Jun 25, 2016 | 09:09 PM
  #7  
fordpride's Avatar
fordpride
Post Fiend
Joined: Dec 2009
Posts: 15,505
Likes: 18
From: Livoina,La
If you can do the fab work you can do a s366 for just a couple hundred more than a d66. If you can't you can get a a full t4 kit and turbo for 2400
 
Reply
Old Jun 25, 2016 | 09:59 PM
  #8  
fordman67's Avatar
fordman67
Hotshot
20 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Dec 2005
Posts: 14,380
Likes: 609
From: evansville in
D66 won't do ANY good egt wise on a tow truck.
Step up or step out.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ways Ford is LOSING to the Competition

 Joe Kucinski
story-1

Top 6 Best Deals Available on New Fords & Lincolns Right Now

 Brett Foote
story-2

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-3

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-4

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-5

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-6

Every 2026 Ford Engine Explained

 Brett Foote
story-7

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-8

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-9

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
Old Jun 25, 2016 | 10:22 PM
  #9  
coreyallan01's Avatar
coreyallan01
Fleet Mechanic
15 Year Member
Photogenic
Photoriffic
Liked
Joined: Feb 2008
Posts: 1,645
Likes: 4
I've had a few friends sing the praises of the Honey Badger Jr. HPOP...
 
Reply
Old Jun 25, 2016 | 10:25 PM
  #10  
z31freakify's Avatar
z31freakify
Hotshot
10 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2012
Posts: 11,278
Likes: 1,658
From: Las Cruces New Mexico
What's the price on one of those Honey badger hoops?
 
Reply
Old Jun 25, 2016 | 10:33 PM
  #11  
fordman67's Avatar
fordman67
Hotshot
20 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Dec 2005
Posts: 14,380
Likes: 609
From: evansville in
Don't do it!!

You will not find the investment a good one.
 
Reply
Old Jun 25, 2016 | 10:43 PM
  #12  
z31freakify's Avatar
z31freakify
Hotshot
10 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2012
Posts: 11,278
Likes: 1,658
From: Las Cruces New Mexico
Already have a terminal, just curious.
 
Reply
Old Jun 25, 2016 | 11:22 PM
  #13  
fordman67's Avatar
fordman67
Hotshot
20 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Dec 2005
Posts: 14,380
Likes: 609
From: evansville in
Just suffice it to say you made a good choice.
 
Reply
Old Jun 28, 2016 | 11:28 AM
  #14  
ddeflyer's Avatar
ddeflyer
Thread Starter
|
Senior User
Joined: Dec 2014
Posts: 195
Likes: 0
Ok, I've done some research on what everyone has said and I think my immediate upgrades will be: intake, oil crossover line and exhaust. Now the question is, when I eventually do the turbo upgrade (assuming T4 style), are the inlet (from intake) and outlet (to exhaust) different sizes?
 
Reply
Old Jun 28, 2016 | 06:27 PM
  #15  
427 fordman's Avatar
427 fordman
Hotshot
15 Year Member
Photogenic
Photoriffic
Joined: Feb 2009
Posts: 10,410
Likes: 77
From: Plankinton, SD
Originally Posted by coreyallan01
I've had a few friends sing the praises of the Honey Badger Jr. HPOP...
I've had one. Wouldn't put another on an enemy's truck. POS.
 
Reply



All times are GMT -5. The time now is 11:47 PM.

story-0
10 Ways Ford is LOSING to the Competition

Slideshow: 10 ways Ford is losing to the competition

By Joe Kucinski | 2026-06-15 09:52:01


VIEW MORE
story-1
Top 6 Best Deals Available on New Fords & Lincolns Right Now

Some great targets in today's expensive world.

By Brett Foote | 2026-06-15 09:35:19


VIEW MORE
story-2
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-3
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-4
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-5
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-6
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-7
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-8
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-9
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE