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Old May 31, 2016 | 09:27 PM
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ZF6 2000 7.3L

Hey guys I am looking at buying a 7.3L with a manual 5 speed with overdrive.

The OD is non working.

How hard would it be to replace/fix?

Should I just buy a junkyard tranny for it?

400,000 miles on original transmission.

Either way I'm getting the truck just want to know what I'm getting into.
 
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Old May 31, 2016 | 10:17 PM
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Junkyard I'd you can verify mileage or just hit up joes transmission or Midwest trans
 
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Old May 31, 2016 | 10:31 PM
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I was wondering as I've heard a manual isn't too hard to work on. Not sure where I heard that...
 
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Old Jun 1, 2016 | 09:54 PM
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So I've looked around and no one I've looked at seems to have a ZF6 for sale.... Looks like I'll have to rebuild it. Is this something I can do myself?

I've read it could just be a bad shift fork...
 
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Old Jun 2, 2016 | 06:17 AM
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Originally Posted by Otto396
Looks like I'll have to rebuild it. Is this something I can do myself?
Not to be a wise guy but that would be dependent on your skills, abilities and probably some tools and/or your ability to improvise some tools. I know people who can dive right in there and take care of business but when I look in there I get lost and I'm not too bad of a mechanic. You could always give it your best college try and take it somewhere if you get jammed up, that is what I would do. And I'd bet that with some pictures you could get the help you need right here.
 
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Old Jun 2, 2016 | 07:19 AM
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The shop in the link below has a good reputation from what I have gathered. I called and spoke to them and they were very helpful and knowledgeable.

Welcome to All Star Standard Transmission!
 
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Old Jun 2, 2016 | 09:01 AM
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I've heard/read that it takes special tools/jigs to reset/align everything when reassembling
 
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Old Jun 2, 2016 | 09:46 AM
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Originally Posted by timmyboy76
I've heard/read that it takes special tools/jigs to reset/align everything when reassembling
Hmm. I wasn't aware of that. I was going off of the knowledge I have for smaller transmissions from 4 wheelers and side by sides. I did order a workshop manual so I'll through there and see what I can find. Just have to wait for it to get here.
 
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Old Jun 2, 2016 | 09:50 AM
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Originally Posted by Walleye Hunter
Not to be a wise guy but that would be dependent on your skills, abilities and probably some tools and/or your ability to improvise some tools. I know people who can dive right in there and take care of business but when I look in there I get lost and I'm not too bad of a mechanic. You could always give it your best college try and take it somewhere if you get jammed up, that is what I would do. And I'd bet that with some pictures you could get the help you need right here.
That's what I'm planning on doing

I ordered a workshop manual so I'll do my research and try to decide before I rip it all apart.

I've done several smaller transmissions from side by sides and four wheelers. I know this will be more complicated of course but I feel that if I have the manual I'll be better off (maybe? ). I'm sure I'll be scouring the forum at some point trying to find help lol.
 
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Old Jun 4, 2016 | 11:13 AM
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https://www.ford-trucks.com/forums/1133040-zf-6-rebuild-2.html
 
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Old Jun 4, 2016 | 11:29 AM
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Originally Posted by timmyboy76
https://www.ford-trucks.com/forums/1133040-zf-6-rebuild-2.html

ZF6 Rebuild


Link fixed
 
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Old Jun 4, 2016 | 12:01 PM
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5th gear problems are known with these transmissions. Best to be rebuilt by a shop with experience. Midwest is doing mine.
 
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Old Jun 4, 2016 | 04:33 PM
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Watching, but can't offer any knowledge on transmissions. Good luck
 
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Old Jun 4, 2016 | 09:16 PM
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Test drove the truck, everything is good! Except for the blower motor not working and 6th gear will go in but grinds horribly when I let the clutch out I think it's either a bent shift fork or a toasted gear. She's as good as mine! Just have to come up with the $$$ Anyone interested in a Jetta?
 
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Old Jun 5, 2016 | 06:45 AM
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Originally Posted by Otto396
Anyone interested in a Jetta?
Is that Jetta diesel?
 
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