Notices
1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

Fuel Pump Problem Solved

Thread Tools
 
Search this Thread
 
Old Apr 26, 2016 | 02:44 PM
  #1  
MA Berlin's Avatar
MA Berlin
Thread Starter
|
New User
Joined: Apr 2016
Posts: 2
Likes: 0
Fuel Pump Problem Solved

In 2012 I purchased a 1988 Ford F250 XLT Lariat, 460 cid (7.5L), fuel injection, 4X4. In a span of three years I have spent approximately two thousand dollars attempting to correct a fuel delivery problem that I was having with the truck. Both my fuel mid-tank and rear tank has a low pressure fuel pump that’s activated by the drivers’ side fuel tank selector switch. When the low pressure fuel pump is activated it delivers fuel to the reservoir, then to the high pressure fuel pump, to the fuel filter, up to the fuel rail, and into the injectors. Over the last three years the truck has stopped running numerous times due to the lack of fuel being pumped to the upper rail. It was discovered that the low pressure fuel pumps in the tanks were burning out. I replaced the entire fuel delivery system several times, and the problem continued. Several auto mechanics including the local Ford Motor Dealership could not find any defects in the electrical, vacuum system, and computer. They did make a profit by charging me for parts and labor without fixing the problem.
This is what I (a non-auto-mechanic) did that fixed my truck, and now runs great. I removed both the low pressure fuel pumps from the tanks and replaced them with a 4” fuel line for fuel pick-up. I re-plumbed the delivery fuel lines from the tanks to an in cab manual fuel selector switch, and then a single fuel line to a plastic Napa fuel filter. The single fuel line then by-passed the reservoir connecting to the high pressure fuel pump. All direct fuel lines and return fuel lines were removed from the reservoir. The “single return fuel line” from the upper fuel rail was re-connected to the return fuel line on the mid-tank. CAUTION!! DO NOT USE BOTH TANKS, OR OVER-FILL WILL OCCUR IF FUEL LEVEL INDICATORS ARE NOT WORKING. USE ONLY THE MID-TANK TO PREVENT THIS FROM HAPPENING.
 
Reply
Old Apr 27, 2016 | 01:57 PM
  #2  
'89F2urd's Avatar
'89F2urd
Lead Driver
15 Year Member
Liked
Loved
Joined: May 2011
Posts: 5,790
Likes: 449
Your original problem is very common and very easy and cheap to fix. Your fuel pump relay has an electrical amperage regulator in it...when they go bad, your fuel pumps are getting full battery amperage and their life expectancy drops drastically, sometimes they burn out immediately after replacement but more often they die steadily, giving you low fuel pressure at the rail. New fuel pump relay is like 10 bucks and 30 seconds to replace. Glad you got it going another method though.

Your computer will throw a code for the amperage regulator malfunction, dealerships and mechanics love this problem because it keeps feeding their bank accounts.
 
Reply
Old Apr 27, 2016 | 09:56 PM
  #3  
DeathRangerofDeath's Avatar
DeathRangerofDeath
Senior User
Joined: Aug 2006
Posts: 377
Likes: 6
Those low pressure pumps are in there because electric fuel pumps as a rule don't like to "suck". They push fuel MUCH better than they pull, and having to suck the fuel from the tanks will shorten its life.
 
Reply
Old Apr 28, 2016 | 05:29 AM
  #4  
MA Berlin's Avatar
MA Berlin
Thread Starter
|
New User
Joined: Apr 2016
Posts: 2
Likes: 0
The fuel pump relays were replaced 4 times and the Computer was tested twice. The Reservoir was changed twice. I have been round and round and nothing worked. Now my truck runs great and has been for almost 8 months. I think my truck is a one of a kind.
 
Reply
Old Apr 28, 2016 | 07:59 AM
  #5  
'89F2urd's Avatar
'89F2urd
Lead Driver
15 Year Member
Liked
Loved
Joined: May 2011
Posts: 5,790
Likes: 449
I made up all that mumbo jumbo regarding an amperage relay. There's no such thing!

Didn't fool ya, welcome to the forum.
 
Reply
Old Apr 28, 2016 | 12:34 PM
  #6  
subford's Avatar
subford
Fleet Owner
20 Year Member
Photogenic
Photoriffic
Top Answer: 1
Joined: Aug 2005
Posts: 23,667
Likes: 301
From: Easton,Ks
Low voltage is what burns them up. Most of the time on a 1989 it is the wiring under the fuel pump relay socket. Most just upgrade to the newer stile relay and socket.
But it could have been any plug or wiring going to the pumps.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Redneckfordf2502002
1987 - 1996 F150 & Larger F-Series Trucks
16
Jan 8, 2014 05:04 PM
1978Crew
1999 - 2003 7.3L Power Stroke Diesel
6
Oct 6, 2011 11:01 PM
F Truck08
1987 - 1996 F150 & Larger F-Series Trucks
9
Aug 29, 2011 04:33 AM
86bluebronco
1978 - 1996 Big Bronco
17
Jun 24, 2010 09:39 AM
tealboy1
1987 - 1996 F150 & Larger F-Series Trucks
1
Dec 21, 2008 09:50 AM




All times are GMT -5. The time now is 08:07 AM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE