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6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

HFCM drain threads are stripped

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Old Mar 11, 2016 | 02:04 PM
  #1  
RedHorse1's Avatar
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HFCM drain threads are stripped

My neighbor's '07 F250 6.0 had the WIF light up. No problem, drain it. He discovered that some previous "mechanic" had stripped the threads on the drain plug on the HFCM. And it now leaks. A new module looks pretty $$$ and I've read that the manifold may be replaceable but haven't found a source yet. How about one of the thread repair products?
Anyone with some repair/replace options?
Any advise is welcomed.
 
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Old Mar 11, 2016 | 02:09 PM
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I believe to cover is available seperately in a kit with new gaskets. There is a handy option for a new drain plug also, it's a large brass **** from the 6.4 trucks I believe.

You may be able to clean everything up and seal/glue the plug back in there as a temp fix but there are very few threads in that thing an a thread restorer or even a helicoil would be hard to do properly.
 
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Old Mar 11, 2016 | 03:32 PM
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Was a new O-ring put in? Mine was leaking and I ended up solving
the problem just by putting in a new O-ring. You want some Viton ones.


EDIT :
Also for a cover check Ebay.
Used one >>> 05 06 07 Ford F250 F350 6 0L Diesel Fuel Pump Inlet Outlet Directional Cover A2 | eBay

New one >>> Ford 6 0 Diesel Manifold Service Kit HFCM 6C3Z 9B249 A | eBay

Just use the part number for the new one and you can find more.



Sean <BR>

6.0L Tech Folder
 
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Old Mar 14, 2016 | 09:49 AM
  #4  
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Turns out the threads were stripped and Rusty, you are correct, VERY few threads. He wound up replacing the fuel return manifold and not the entire filter housing.
Yahiko, the O-ring was OK but thanks for the input.
 
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