Notices
Explorer, Sport Trac, Mountaineer & Aviator 1991-1994, 1995-2001, 2002-2005, 2006-2010 Ford Explorer

2002 Ford Explorer - Climate Control Problems

Thread Tools
 
Search this Thread
 
Old Mar 5, 2016 | 02:10 PM
  #1  
Andy1416's Avatar
Andy1416
Thread Starter
|
New User
Joined: Apr 2013
Posts: 16
Likes: 0
2002 Ford Explorer - Climate Control Problems

My climate controls on my 2002 Ford Explorer are acting weird:

When I put it on any of the 2 floor settings, shown in the picture with the arrow for some reason, it just blows out the defrost vent on top only. I found the picture online. Does anyone have a clue what could be wrong? It would be greatly appreciated, thank you very much.
 
Attached Images  
Reply
Old Mar 6, 2016 | 10:06 AM
  #2  
shorod's Avatar
shorod
Logistics Pro
15 Year Member
Photogenic
Liked
Loved
Joined: Jun 2009
Posts: 4,811
Likes: 83
From: Cedar Rapids, IA
With the manual (aka: ****) system, the various doors are controlled by vacuum motors. The system is design to "fail safe" to the defrost position if vacuum is lost. It sounds like somewhere your system is losing vacuum, either through the vacuum switch behind the control ****, or through a line that is active when the floor positions are selected.

-Rod
 
Reply
Old Mar 6, 2016 | 11:11 PM
  #3  
Andy1416's Avatar
Andy1416
Thread Starter
|
New User
Joined: Apr 2013
Posts: 16
Likes: 0
Double post sorry.
 
Reply
Old Mar 6, 2016 | 11:11 PM
  #4  
Andy1416's Avatar
Andy1416
Thread Starter
|
New User
Joined: Apr 2013
Posts: 16
Likes: 0
Originally Posted by shorod
With the manual (aka: ****) system, the various doors are controlled by vacuum motors. The system is design to "fail safe" to the defrost position if vacuum is lost. It sounds like somewhere your system is losing vacuum, either through the vacuum switch behind the control ****, or through a line that is active when the floor positions are selected.

-Rod
Where behind the control **** is the vacuum switch by chance do you know? It would be greatly appreciated?
 
Reply
Old Mar 7, 2016 | 07:07 AM
  #5  
shorod's Avatar
shorod
Logistics Pro
15 Year Member
Photogenic
Liked
Loved
Joined: Jun 2009
Posts: 4,811
Likes: 83
From: Cedar Rapids, IA
On the back side of the **** is a vacuum connector. The selector **** itself serves as the vacuum switch.

-Rod
 
Reply
Old Mar 9, 2016 | 10:50 PM
  #6  
Andy1416's Avatar
Andy1416
Thread Starter
|
New User
Joined: Apr 2013
Posts: 16
Likes: 0
Originally Posted by shorod
On the back side of the **** is a vacuum connector. The selector **** itself serves as the vacuum switch.

-Rod
All the vacuum lines are connected, is there any thing else that could be the issue, because it was working before no problem.
 
Reply
Old Mar 10, 2016 | 07:07 AM
  #7  
shorod's Avatar
shorod
Logistics Pro
15 Year Member
Photogenic
Liked
Loved
Joined: Jun 2009
Posts: 4,811
Likes: 83
From: Cedar Rapids, IA
They may be connected, but are they in good shape all the way from the vacuum source to the vacuum motors? With the engine running, can you hear a hiss? Do you have vacuum to the vacuum switch?

"Working before" what? Did they stop working after some maintenance or work was performed (including under the hood)?

-Rod
 
Reply
Old Mar 20, 2016 | 09:06 AM
  #8  
Andy1416's Avatar
Andy1416
Thread Starter
|
New User
Joined: Apr 2013
Posts: 16
Likes: 0
Originally Posted by shorod
They may be connected, but are they in good shape all the way from the vacuum source to the vacuum motors? With the engine running, can you hear a hiss? Do you have vacuum to the vacuum switch?

"Working before" what? Did they stop working after some maintenance or work was performed (including under the hood)?

-Rod
All the lines are in good shape. I hear a hiss when I go through the last 3 settings on the right after the zero off position. And it looks like the lines are in good shape and connected there to. So I am really confused, what else do you think it could be?
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Mar 20, 2016 | 09:32 AM
  #9  
steve(ill)'s Avatar
steve(ill)
Hotshot
20 Year Member
Joined: Jul 2005
Posts: 11,931
Likes: 180
you have a loss of vacuum.. It can be a small hose at the firewall of the engine compartment, it can be a crack in the line from the motor manifold, or it can be a leak on the hoses of the switch or internal to the ports themselves. You need to start somewhere. After inspecting under the hood and at the firewall TEE ( maybe between the glove box aad center of the firewall).... if its not visible there, the I would pull the supply hose off the control **** and check supply vacuum, or pull vacuum on the switch inlet hose and see if the cylinders move full stroke.
 
Reply
Old Mar 20, 2016 | 09:35 AM
  #10  
steve(ill)'s Avatar
steve(ill)
Hotshot
20 Year Member
Joined: Jul 2005
Posts: 11,931
Likes: 180
about 4 posts down is a drawing of the system, hoses, lines, and cylinders.

https://www.ford-trucks.com/forums/9...-please-2.html
 
Reply
Old Mar 21, 2016 | 12:57 AM
  #11  
Andy1416's Avatar
Andy1416
Thread Starter
|
New User
Joined: Apr 2013
Posts: 16
Likes: 0
Originally Posted by steve(ill)
about 4 posts down is a drawing of the system, hoses, lines, and cylinders.

https://www.ford-trucks.com/forums/9...-please-2.html
That's for a 1997 - 2003 F150. I have a 2002 Ford Explorer, do you know the where a bouts of a diagram for my truck?
 
Reply
Old Mar 21, 2016 | 07:03 AM
  #12  
shorod's Avatar
shorod
Logistics Pro
15 Year Member
Photogenic
Liked
Loved
Joined: Jun 2009
Posts: 4,811
Likes: 83
From: Cedar Rapids, IA
If you have a and vacuum pump like what you would use to bleed brakes, you could use one of the fittings to test the vacuum motors for those positions on the right side of the ****. Unplug the vacuum manifold and place the pump on the hoses to the vacuum motors one at a time. Pull a few inHg and see if the system holds a vacuum. If not, the issue is between the manifold and the motors. If so, the issue is likely with the seals in the switch.

-Rod
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
bunruh
Explorer, Sport Trac, Mountaineer & Aviator
8
Nov 23, 2022 11:46 AM
numus
Escape & Escape Hybrid
8
Jan 15, 2014 06:44 AM
dievert
1999 - 2016 Super Duty
2
Nov 13, 2011 09:06 PM
mmiller7461
1999 - 2016 Super Duty
2
Jan 27, 2007 08:14 PM
bigric
1978 - 1996 Big Bronco
1
Feb 21, 2003 10:49 AM




All times are GMT -5. The time now is 10:06 PM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE