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2002 Ford Explorer - Climate Control Problems

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Old Mar 5, 2016 | 02:10 PM
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2002 Ford Explorer - Climate Control Problems

My climate controls on my 2002 Ford Explorer are acting weird:

When I put it on any of the 2 floor settings, shown in the picture with the arrow for some reason, it just blows out the defrost vent on top only. I found the picture online. Does anyone have a clue what could be wrong? It would be greatly appreciated, thank you very much.
 
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Old Mar 6, 2016 | 10:06 AM
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With the manual (aka: ****) system, the various doors are controlled by vacuum motors. The system is design to "fail safe" to the defrost position if vacuum is lost. It sounds like somewhere your system is losing vacuum, either through the vacuum switch behind the control ****, or through a line that is active when the floor positions are selected.

-Rod
 
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Old Mar 6, 2016 | 11:11 PM
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Double post sorry.
 
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Old Mar 6, 2016 | 11:11 PM
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Originally Posted by shorod
With the manual (aka: ****) system, the various doors are controlled by vacuum motors. The system is design to "fail safe" to the defrost position if vacuum is lost. It sounds like somewhere your system is losing vacuum, either through the vacuum switch behind the control ****, or through a line that is active when the floor positions are selected.

-Rod
Where behind the control **** is the vacuum switch by chance do you know? It would be greatly appreciated?
 
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Old Mar 7, 2016 | 07:07 AM
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On the back side of the **** is a vacuum connector. The selector **** itself serves as the vacuum switch.

-Rod
 
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Old Mar 9, 2016 | 10:50 PM
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Originally Posted by shorod
On the back side of the **** is a vacuum connector. The selector **** itself serves as the vacuum switch.

-Rod
All the vacuum lines are connected, is there any thing else that could be the issue, because it was working before no problem.
 
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Old Mar 10, 2016 | 07:07 AM
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They may be connected, but are they in good shape all the way from the vacuum source to the vacuum motors? With the engine running, can you hear a hiss? Do you have vacuum to the vacuum switch?

"Working before" what? Did they stop working after some maintenance or work was performed (including under the hood)?

-Rod
 
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Old Mar 20, 2016 | 09:06 AM
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Originally Posted by shorod
They may be connected, but are they in good shape all the way from the vacuum source to the vacuum motors? With the engine running, can you hear a hiss? Do you have vacuum to the vacuum switch?

"Working before" what? Did they stop working after some maintenance or work was performed (including under the hood)?

-Rod
All the lines are in good shape. I hear a hiss when I go through the last 3 settings on the right after the zero off position. And it looks like the lines are in good shape and connected there to. So I am really confused, what else do you think it could be?
 
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Old Mar 20, 2016 | 09:32 AM
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you have a loss of vacuum.. It can be a small hose at the firewall of the engine compartment, it can be a crack in the line from the motor manifold, or it can be a leak on the hoses of the switch or internal to the ports themselves. You need to start somewhere. After inspecting under the hood and at the firewall TEE ( maybe between the glove box aad center of the firewall).... if its not visible there, the I would pull the supply hose off the control **** and check supply vacuum, or pull vacuum on the switch inlet hose and see if the cylinders move full stroke.
 
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Old Mar 20, 2016 | 09:35 AM
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about 4 posts down is a drawing of the system, hoses, lines, and cylinders.

https://www.ford-trucks.com/forums/9...-please-2.html
 
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Old Mar 21, 2016 | 12:57 AM
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Originally Posted by steve(ill)
about 4 posts down is a drawing of the system, hoses, lines, and cylinders.

https://www.ford-trucks.com/forums/9...-please-2.html
That's for a 1997 - 2003 F150. I have a 2002 Ford Explorer, do you know the where a bouts of a diagram for my truck?
 
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Old Mar 21, 2016 | 07:03 AM
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If you have a and vacuum pump like what you would use to bleed brakes, you could use one of the fittings to test the vacuum motors for those positions on the right side of the ****. Unplug the vacuum manifold and place the pump on the hoses to the vacuum motors one at a time. Pull a few inHg and see if the system holds a vacuum. If not, the issue is between the manifold and the motors. If so, the issue is likely with the seals in the switch.

-Rod
 
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