Notices
Aerostar Ford Aerostar

A/C Recirculate door service

Thread Tools
 
Search this Thread
 
Old Jan 19, 2016 | 01:01 PM
  #1  
geoffstevens79's Avatar
geoffstevens79
Thread Starter
|
Freshman User
Joined: Sep 2015
Posts: 48
Likes: 0
A/C Recirculate door service

I'm starting to pull apart the dashboard in my '94 3L to get access to the A/C Recirculate/Fresh air door. Either the actuator needs a replace or the recirculate/Fresh air door is off its hinge. I hear a rattle in the appropriate spot when I go over bumps, so I assume it's the latter.
I've got a thread for this procedure on an Explorer from the 'serious explorations' forum, but most of the pictures are busted. I've also got a Chilton manual that gives the order for pulling dash components. People in the Explorer forum said this happens all the time (i'm assuming similar components) and it's a pain to pull the dash, but it's a free fix.
Currently, I'm just pulling dash components in the order laid down in the Chilton manual and looking for equivalents to the parts listed in the forum. So far, I've removed the A-pillar covers, defroster cover, glove box, and lower steering wheel cover (plastic and metal). I can see an actuator and what I assume is the recirculate / fresh air door about two thirds to the left under the main dash, but it's buried. It looks like I'm going to have to pull the entire dash, but maybe only half out-- just enough to get to the thing. Next, I'm going to determine if what I see is what I think it is by flipping HVAC dials and seeing what moves. Any tips?
 
Reply
Old Jan 19, 2016 | 05:51 PM
  #2  
93nighthawk's Avatar
93nighthawk
Posting Guru
Joined: Jul 2004
Posts: 2,416
Likes: 1
From: Mitchell, SD
The recerc door is located in the engine bay, not in the Dash. What you usually see is the vacuum hose is pulled off or desinagrates from the vacuum actuator.


The Actuator is right next to the intake of the engine on the passenger side. (Or directly opposite of the blower motor.


If it is the door, it looks like you have to unbolt the housing in the engine bay from the firewall, but from what I am reading it is non-serviceable.
 
Reply
Old Jan 20, 2016 | 12:55 PM
  #3  
geoffstevens79's Avatar
geoffstevens79
Thread Starter
|
Freshman User
Joined: Sep 2015
Posts: 48
Likes: 0
Huh, crap. Glad I asked.
You don't have a picture you could put an arrow on, do you?
 
Reply
Old Jan 20, 2016 | 03:24 PM
  #4  
93nighthawk's Avatar
93nighthawk
Posting Guru
Joined: Jul 2004
Posts: 2,416
Likes: 1
From: Mitchell, SD
If you look to the right of the air box, you see a silver cylindrical valve, that actuates your air inlet. In the pic it is in the center just above the alternator/oil fill tube.








 
Reply
Old Jan 22, 2016 | 04:05 PM
  #5  
geoffstevens79's Avatar
geoffstevens79
Thread Starter
|
Freshman User
Joined: Sep 2015
Posts: 48
Likes: 0
$5 fix. You're my hero.
 
Reply
Old Jan 25, 2016 | 05:14 PM
  #6  
93nighthawk's Avatar
93nighthawk
Posting Guru
Joined: Jul 2004
Posts: 2,416
Likes: 1
From: Mitchell, SD
Your Welcome!
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
droldsmorland
1999 - 2016 Super Duty
18
May 26, 2017 06:32 PM
1986F150six
1980 - 1986 Bullnose F100, F150 & Larger F-Series Trucks
2
Oct 9, 2013 03:12 PM
helirich
1978 - 1996 Big Bronco
5
May 26, 2010 11:54 AM
bigcountry1009
Cooling, Heating, Ventilation & A/C
2
Jul 9, 2004 07:49 PM
imsorope
1983 - 2012 Ranger & B-Series
3
Oct 11, 2003 10:23 PM




All times are GMT -5. The time now is 02:47 AM.

story-0
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-02 21:45:57


VIEW MORE
story-1
Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-05-30 18:33:59


VIEW MORE
story-2
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-3
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-4
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-5
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-6
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-7
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-8
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-9
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE