Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

Injector fuel drain plug stripped

Thread Tools
 
Search this Thread
 
Old Jan 15, 2016 | 05:05 PM
  #1  
al0311's Avatar
al0311
Thread Starter
|
Freshman User
Joined: Mar 2015
Posts: 40
Likes: 0
Injector fuel drain plug stripped

Hey everybody Iam currently doing my injectors. Just a quick question. I was trying to get the fuel rail drain plug out but it stripped, actually not on the driver side stripped. I know there is the drain plug on the back of cylinder. If I drain that and turn the crank over by hand will that drain all the oil and fuel that has drained into the cylinder? I'm really not trying to bend a rod when I turn this thing over.
Thanks
Oh it's A 2001 7.3
 
Reply
Old Jan 15, 2016 | 05:14 PM
  #2  
Shake-N-Bake's Avatar
Shake-N-Bake
Post Fiend
Joined: Sep 2003
Posts: 6,096
Likes: 26
From: Mesa AZ
Club FTE Silver Member

It's usually best not to mess with the fuel and oil rail gallery plugs. They don't come out easy and can sometimes cause problems if you try and use excessive force to remove.

I simply pull the rear injector on each bank and let the fuel and oil drain into the rear cylinders. Then complete your work. (whatever you have planned)
When ready, pull the glow plugs and turn the engine over by hand with a breaker bar. Don't forget to place the valve covers back on the engine so you don't squirt fuel/oil everywhere. A few rotations should do the trick.

Depending on where those two cylinders are on the exhaust stroke....you MAY accidentally get some oil/fuel into the exhaust pipes. If that happens, your truck will make a ton of smoke when you first get it started. Don't panic. If you have the OEM muffler installed still, then place a drip pan or cardboard under the drain hole because oil will leak out of that hole for a few days. A lot at first, then little drips for a couple more days.

Good luck.

EDIT: don't forget to change your oil after you are done (I usually wait until after I get the engine restarted and verified everything works correctly....). You don't want to use oil that has too much fuel in it since that isn't very good for lubrication.
 
Reply
Old Jan 15, 2016 | 05:24 PM
  #3  
al0311's Avatar
al0311
Thread Starter
|
Freshman User
Joined: Mar 2015
Posts: 40
Likes: 0
i pulled all the injectors to do the bearings and rings. so your saying when iam done and ready to put them back in i should put the rear two back on each cylinder. pull the glow plugs and turn it over by hand.
can i just put all the injectors back in and turn it over by hand not have to pull the glow plugs?
thanks for the quick reply
also, should i pull out that rear cylinder plug just in case?
thanks so much
 
Reply
Old Jan 15, 2016 | 05:38 PM
  #4  
Shake-N-Bake's Avatar
Shake-N-Bake
Post Fiend
Joined: Sep 2003
Posts: 6,096
Likes: 26
From: Mesa AZ
Club FTE Silver Member

Originally Posted by al0311
i pulled all the injectors to do the bearings and rings. so your saying when iam done and ready to put them back in i should put the rear two back on each cylinder. pull the glow plugs and turn it over by hand.
can i just put all the injectors back in and turn it over by hand not have to pull the glow plugs?
thanks for the quick reply
also, should i pull out that rear cylinder plug just in case?
thanks so much
What bearings are you talking about?

If you have already pulled out your injectors then just continue on with what you were already doing. Don't remove any gallery plugs since doing that won't help anything. I presume you have new injectors with o-rings and copper washers. Make sure the copper washer came out with your old injectors. Clean the injector cups, lube your new injectors with oil and re-install. Do all 8 injectors.

Then remove all your glow plugs. Be careful because someone before you may have installed aftermarket glow plugs that swell. Hopefully yours come out easy. Check the tips and make sure they are all there. It's easiest to remove the glow plugs by breaking them lose with a 10mm deep well socket and then sliding a flexible tube or vacuum hose over the stem and using that to turn them out. The tube also make it easier for reinstallation later....

With the new injectors installed, and the glow plugs removed and the valve covers set loosely in place.....rotate the engine 4 or 5 times by hand with a breaker bar on the crank nut.

Then re-install the glow plugs, connect up the wiring, make sure your under valve cover harness is connected properly and start the engine. I always leave the valve covers off when I first start up so I can verify that each injector is firing properly. You will see about a table spoon of oil get discharged from the spout each time the injector operates. When you are happy, shut down the engine, reinstall the valve covers (making sure you don't accidentally knock off the injector plug on #7 when placing the cover back on....it's super easy to do). Change your oil, refire the engine and drive it around for a bit. It'll take a few drive cycles to work out the bubbles in the system.

EDIT: FYI.....it will take a while to reprime the oil and fuel rails in the cylinder heads. They each hold about a quart of oil so you'll have to crank a bit. Make sure your batteries are fully charged and have a jump starter on hand. Crank in 15-20 second bursts and then wait about a minute to try again. Engine should fire after 3-4 tries. Sometimes more....
 
Reply
Old Jan 15, 2016 | 07:47 PM
  #5  
al0311's Avatar
al0311
Thread Starter
|
Freshman User
Joined: Mar 2015
Posts: 40
Likes: 0
thanks so much man for laying it out great for me. sorry, i meant the o-rings on the injectors, ive been having some grey/white smoke at start up. I already replaced to glow plugs so I know they should still be good. Iam throw a new GPR on there just in case if that is shot, but last time i checked it was good too. we will see if this helps.
quick questions when i pull the glow plugs and hand cranck it over with the cover on will oil shot out the glow plug holes? iam guessing that is suppsoed to happen prob. lol.
 
Reply
Old Jan 16, 2016 | 12:43 PM
  #6  
Shake-N-Bake's Avatar
Shake-N-Bake
Post Fiend
Joined: Sep 2003
Posts: 6,096
Likes: 26
From: Mesa AZ
Club FTE Silver Member

Originally Posted by al0311
...
quick questions when i pull the glow plugs and hand cranck it over with the cover on will oil shot out the glow plug holes? iam guessing that is suppsoed to happen prob. lol.
Yes, if there is any oil/fuel that drained into the cylinders then it will come out the glow plug holes. This is done to avoid hydrolocking the engine and damaging parts.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
kyle j
1994.5 - 1997 7.3L Power Stroke Diesel
19
Nov 5, 2013 07:19 PM
JT250
1999 - 2003 7.3L Power Stroke Diesel
14
Mar 26, 2011 11:26 PM
YoungFordAddict66
1994.5 - 1997 7.3L Power Stroke Diesel
32
Mar 10, 2010 06:21 AM
brushfit
1994.5 - 1997 7.3L Power Stroke Diesel
7
Sep 13, 2007 08:08 AM
weezle
1999 - 2003 7.3L Power Stroke Diesel
3
Nov 23, 2006 02:31 PM




All times are GMT -5. The time now is 11:49 AM.

story-0
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 09:39:23


VIEW MORE
story-1
Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-05-30 18:33:59


VIEW MORE
story-2
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-3
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-4
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-5
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-6
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-7
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-8
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-9
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE