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Front Differential Cover

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Old Jan 1, 2016 | 10:17 PM
  #1  
Matt M, PA's Avatar
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Front Differential Cover

Hi guys....this coming Monday, the 4th will mark 11 years since I drove my Excursion off the dealer's lot. She's been garaged since about 2007 and I'm now going to start treating the mild surface rust on the springs, differentials, etc. The floors and frame are fine.

When my Ex was a year or two old, I put one of the newer Ford finned rear covers on and since I'll be painting the axles, I thought it might be nice to update the front axle like the rear.

I've looked around and it looks like there are a few aftermarket choices, but some question about clearing steering linkage, etc.

Does anyone have experience with any of these front axle covers made by the aftermarket? Or..does Ford make one that would better match the rear?

Thanks!
 
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Old Jan 1, 2016 | 11:15 PM
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I have Mag Hytec dif covers on both the front and back. While I do have a 4" lift, I have had no issues with the covers. I could take some photos tomorrow if you want, just let me know.
 
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Old Jan 2, 2016 | 12:25 AM
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Originally Posted by USCG_PA
I have Mag Hytec dif covers on both the front and back. While I do have a 4" lift
 
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Old Jan 2, 2016 | 01:27 AM
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Originally Posted by USCG_PA
I have Mag Hytec dif covers on both the front and back. While I do have a 4" lift, I have had no issues with the covers. I could take some photos tomorrow if you want, just let me know.
If we want...

Of course we want photos from you!
 
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Old Jan 2, 2016 | 07:00 AM
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I just hit 200k on my 03 6.0 so its time to change the axel fluid. Was considering changing the covers to, so pics please. (pics of the trans pan too, if you could be so kind) THANX
 
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Old Jan 2, 2016 | 07:33 AM
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Mage Hytec front, rear and trans pan on a stock height 4x4. I have had no problems with clearance on mine. I really like the functionality of these especially the magnetic dip sticks and the extra fluid capacity.
Here is what I use for fluids:

AMSOil Severe Gear (front) SVGQT 75W 90 Syn
AMSOil Severe Gear (rear) SVOQT 75W140 Syn
AMSOil Slip Lock Additive ADATB

Front Mag-Hytech 60-FF, 4 quarts (buy 5) of 75W90 and 1 (4oz tube) of Slip Lock

Rear Mag-Hytech 12-10.25-10.5, 6 quarts (buy 7) of 75W140 and 2 (4oz tubes) of Slip Lock
 
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Old Jan 2, 2016 | 01:50 PM
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So, here you go.

The Front Dif, and yes it is dirty...







The Rear Dif, not as dirty...





The Trans Pan, sort of dirty...







Please let me know if there are any specific photos you would like.
 
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Old Jan 2, 2016 | 03:40 PM
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Your front cover is a little different than the one I have. Mine appears to have more cooling fins. I purchased mine with the below info:

Mag-Hytec Diff cover Front Ford 60FF from Thoroughbred Diesel $261 Apr/12
 
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Old Jan 2, 2016 | 04:04 PM
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Man those covers are nice. I just don't think I'll ever be able to justify spending that much money on diff covers.
 
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Old Jan 2, 2016 | 04:04 PM
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Originally Posted by Patriotic Rottweiler
Your front cover is a little different than the one I have. Mine appears to have more cooling fins. I purchased mine with the below info:

Mag-Hytec Diff cover Front Ford 60FF from Thoroughbred Diesel $261 Apr/12
Interesting... The one on their website looks just like mine



Dana #60-FF [Dana #60-FF] - $280.00 : mag-hytec

However, if yours is working, then all is well it does look like you have an earlier S/N on yours, so maybe they changed the design a little.
 
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Old Jan 2, 2016 | 06:06 PM
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Originally Posted by IMASAP
Man those covers are nice. I just don't think I'll ever be able to justify spending that much money on diff covers.
The 08+ rear aluminum cover sounds right for you then. I went with it myself. Flange bolts from local hardware store, new fluid and some RTV black. I would recommend a stud for centering the cover upon installation.

I do want to locate a similar for the front as well.
 
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Old Jan 2, 2016 | 06:18 PM
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I run an '08 finned rear cover too and this one is the closest match and most affordable finned aluminum front cover I have found.
DANA 60 POLISHED ALUMINUM FRONT/REAR DIFFERENTIAL COVER - 10 BOLT
 
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Old Jan 2, 2016 | 06:43 PM
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Thanks Tom, bookmarked that.
 
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Old Jan 2, 2016 | 07:49 PM
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Originally Posted by IMASAP
Man those covers are nice. I just don't think I'll ever be able to justify spending that much money on diff covers.
DIY......Mag-lowtech . Stick a few of these on the outside of your stock covers.
MAGCRAFT® NSN0674 - Rare-Earth Disc Magnets
No bling factor but I suppose you could just paint yours if you want some.
 
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Old Jan 2, 2016 | 08:45 PM
  #15  
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Thanks Tom! I too have the newer Ford finned rear cover...going to look into that.

My Ex isn;t lifted...would you expect any fit issues on the front?
 
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