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Need Help: Timing Cover Leak?

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Old Dec 22, 2015 | 05:12 PM
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Need Help: Timing Cover Leak?

Hello,

This will be the third time I've attempted this gasket. If it is indeed the true problem. Take a look at the picture.

First attempt failed with a coolant puddle on the passenger side, under the thermostat. Took apart and realized my timing cover was warped. Purchased new part and attempted again. Worked for a week, then coolant started to puddle on the driver side. Not really sure how since there's no coolant under there, just oil. Little worried for that last fact, don't want the coolant to find the oil.

Need advice, it's a pretty involved job and would like another perspective before taking it all apart again. Just in case I'm mistaken as to what the cause actually is.

1997 F250
7.5L/460
E4OD

Thanks in advance,
Van
 
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Old Dec 22, 2015 | 05:24 PM
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What engine? Looks maybe 460? Definitely not 351, 302, 300.

First and easiest idea is that clamp just to the right for the bypass. I would thoroughly clean any and all antifreeze up. Then using some paper towels, sit those in the depression that it's puddling. Now, have another one under the coolant hose bypass, as it attaches just where the gasket and cover meet the block.

Start the truck and let it run. Don't drive it since forward momentum down the road will force it towards the firewall. It could be either or both hose clamps leaking on the byapss hose and as I said if you drive, it will force it backwards towards the cab and fill the depression up where its pooling now.

Hopefully that makes sense and its just a hose clamp(s) leaking.
 
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Old Dec 22, 2015 | 05:57 PM
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Makes perfect sense!

You are correct, it is the 460 engine. Edited OP to include that.

Thanks, will go try that now. Update soon.
 
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Old Dec 22, 2015 | 05:57 PM
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How did the backing plate look when you had it apart?

460 also has a heater hose just to the left of that photo.
 
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Old Dec 22, 2015 | 06:02 PM
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did you put permatex on the whole gasket or just a little dab to hold it on .I used just a tiny dab to hold the gasket in place and have no leaks
 
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Old Dec 23, 2015 | 02:16 AM
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Originally Posted by chrismd188
did you put permatex on the whole gasket or just a little dab to hold it on .I used just a tiny dab to hold the gasket in place and have no leaks
Put it on both sides of gasket, on block and timing cover. Been thinking recently that might be the problem. That the gasket is sliding out of place while i'm tightening the bolts down.

What type gasket did you use? Some of them look pretty flimsy.
 
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Old Dec 23, 2015 | 02:26 AM
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Kind of hard to slip out with all those bolts going through it.

You need to be careful around the water passages at the back of the timing case
There is a convolute weep passage that is meant to direct coolant OUT before it can get into the block and contaminate the oil.
Don't glom RTV on there and defeat the safety that is built in.

If you're really worried about the gasket moving glue it to the case before assembly.
 
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Old Dec 23, 2015 | 02:34 AM
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Did you use sealant on all bolt threads going into the block?

I use anerobic Loctite PST but even regular pipe dope is better that nothing.
 
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Old Dec 23, 2015 | 11:42 AM
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I use the ones that came with my rebuild kit,probably felpro.they weren't anything fancy but i didn't use more then a couple little dot sized spots of rtv just to hold gasket in place
 
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Old Dec 24, 2015 | 02:50 PM
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Originally Posted by ArdWrknTrk
Kind of hard to slip out with all those bolts going through it.

You need to be careful around the water passages at the back of the timing case
There is a convolute weep passage that is meant to direct coolant OUT before it can get into the block and contaminate the oil.
Don't glom RTV on there and defeat the safety that is built in.

If you're really worried about the gasket moving glue it to the case before assembly.
If there is no need to RTV the gasket, then I will do what others have said and just use a few dabs to hold it in place. I didn't fill that passage with sealant but there's no guarantee that it didn't seep into there.

Also, I did not put sealant on the bolt threads. Any chance that could be the problem?

Could I drain the coolant, then remove/seal/replace each bolt one by one?
 
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Old Dec 24, 2015 | 03:22 PM
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Two days ago, let truck idle until operating temp, then a little more for good measure. Just checked top of cover today. (first dry day since OP) No coolant.

From what I've observed, the coolant only appears if I park on a hill, nose down. (driveway has some serious grade in places) I moved it to a more level part to do the job which might be why no coolant seeped.

The simple answer is to not park on a hill, but I now live in the PNW. Flat parking areas are as rare as dry/sunny days.
 
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Old Dec 24, 2015 | 04:06 PM
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You definitely should seal all threads going into the block.
Only some of these threads reach water, but by using Loctite you avoid ever having a truly seized bolt.

Yes coolant can/will leak out threads and appear as a leak.
ETA: I don't see any reason you couldn't do one bolt at a time other than it would be hard to get the threads clean and dry for the Loctite to do its job.
 
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Old Dec 25, 2015 | 12:56 AM
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Originally Posted by ArdWrknTrk
You definitely should seal all threads going into the block.
Only some of these threads reach water, but by using Loctite you avoid ever having a truly seized bolt.

Yes coolant can/will leak out threads and appear as a leak.
ETA: I don't see any reason you couldn't do one bolt at a time other than it would be hard to get the threads clean and dry for the Loctite to do its job.
Since I have a spare set of gaskets and will have to do over half the job just to get at all the bolts, just going to do it all again! Woo! This time with less RTV and locktite on the threads.

Now what type locktite should I use again?

Learned long ago, short-cuts on cars/trucks usually take twice as long and rarely end in success. (Not to mention earning twice as many bloody knuckles)

Thanks for all the help ArdWrknTrk!
 
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Old Dec 25, 2015 | 09:05 AM
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I use 567.
It is low strength (not a 'thread locker' like red or blue) and has teflon.

If the threads are sealed there is no way for corrosion to start.
 
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