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Converting an open diff to a LSD?

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Old Dec 5, 2015 | 09:03 AM
  #1  
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Converting an open diff to a LSD?

Hello all,

I have an '02 F350 4x4. When doing a little research (I don't have an overwhelming amount of time, sadly), I found that one of the differences between the 4x4 package and the Fx4 is the skid plates, shocks, and LSD in the rear. Would it be possible to convert/replace my open diff in the rear to a LSD? What will I need if it is possible? What are any constraints that need to be taken into account, both obvious and not so?

Thank you for your time,
Cody
 
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Old Dec 5, 2015 | 10:34 AM
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Yes. You can swap to a locking style differential carrier without too much trouble. You will need a good ft-lb torque wrench, a dial or digital caliper (for measuring carrier bearing shims/spacers), and a dial indicator with mount (to check backlash). The swap is fairly easy and some "before" measurement need to be taken to insure you get the gears set up as close to their original specs. I did the swap to a Detroit Truetrac several years ago. I already had all the aforementioned tools at my disposal. I did have to make some slight adjustments to carrier bearing shims to get the proper preload due to some differences in the housings.
 
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Old Dec 5, 2015 | 10:34 AM
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Are you sure you have an open diff? I have an 02 F250 that is not an FX4 and it has the limited rear. Check the metal tags on your diff and it should tell you what you actually have back there.
 
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Old Dec 5, 2015 | 10:45 AM
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Originally Posted by Rikster-7700
Are you sure you have an open diff? I have an 02 F250 that is not an FX4 and it has the limited rear. Check the metal tags on your diff and it should tell you what you actually have back there.
Good point,. My Lariat came with the Off Road package, but an open carrier differential. It is possible to be configured either way.
Too much friction modifier or worn clutches can render the LSD ineffective. Those are reasons I chose the Truetrac, I didn't have to worry about either one.
 
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Old Dec 5, 2015 | 11:49 AM
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My truck came with an open diff and I swapped to the Truetrac-it's fantastic. A set of new carrier bearings, and super shims (easily adjustable for thickness) and a couple hours and you can install yourself.
 
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Old Dec 5, 2015 | 12:42 PM
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Do you need to spread the housing to remove & refit the diff? I seem to remember that when I did a ratio change on a Dana 60 a spreader was needed.
 
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Old Dec 5, 2015 | 02:24 PM
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A spreader is not required. The diff can be pried out easily enough and preload is achieved by tapping in the new shim packs. It's not a terribly time consuming effort but you do pay attention to getting as close to the existing backlash value you can (plus minus 2 thou) and preload.
 
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Old Dec 5, 2015 | 02:25 PM
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Are the axle specs also contained in the VIN?
 
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Old Dec 5, 2015 | 05:28 PM
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Originally Posted by Rikster-7700
Are you sure you have an open diff? I have an 02 F250 that is not an FX4 and it has the limited rear. Check the metal tags on your diff and it should tell you what you actually have back there.
I'll have to check, but when I was on the ice, it acted like an open diff. Did you get yours from the dealer or was it preowned?
 
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Old Dec 5, 2015 | 05:30 PM
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Originally Posted by SRBF150
My truck came with an open diff and I swapped to the Truetrac-it's fantastic. A set of new carrier bearings, and super shims (easily adjustable for thickness) and a couple hours and you can install yourself.
To a person who will be leaning as they go, are there any resources you'd recommend before/during the switch?
 
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Old Dec 5, 2015 | 05:33 PM
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Originally Posted by mueckster
Yes. You can swap to a locking style differential carrier without too much trouble. You will need a good ft-lb torque wrench, a dial or digital caliper (for measuring carrier bearing shims/spacers), and a dial indicator with mount (to check backlash). The swap is fairly easy and some "before" measurement need to be taken to insure you get the gears set up as close to their original specs. I did the swap to a Detroit Truetrac several years ago. I already had all the aforementioned tools at my disposal. I did have to make some slight adjustments to carrier bearing shims to get the proper preload due to some differences in the housings.
Do you have any good resources that go over the installation process? I'd be learning as I go during the event. Haha
 
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Old Dec 5, 2015 | 05:54 PM
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Searching truetrac install or similar will yield good results. I would think there are specific steps to be found for the 10.5" sterling axle. Otherwise, I can list the steps out.
 
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Old Dec 5, 2015 | 05:56 PM
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Originally Posted by StarvinMarvin
Do you have any good resources that go over the installation process? I'd be learning as I go during the event. Haha
I am out & about and on my phone right now, but will later post up a pdf file from my Ford manual that will cover the key points of the process.
 
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Old Dec 5, 2015 | 08:12 PM
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Originally Posted by StarvinMarvin
I'll have to check, but when I was on the ice, it acted like an open diff. Did you get yours from the dealer or was it preowned?
I wish I had got it from the dealer! No it's a preowned truck but the diff came limited from the factory
 
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Old Dec 5, 2015 | 08:22 PM
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Originally Posted by Walleye Hunter
Are the axle specs also contained in the VIN?
Look at the sticker in the door jamb. See what it says under AXLE, and look up the code about 2/3 of the way down this page.
 
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