Notices
1980 - 1986 Bullnose F100, F150 & Larger F-Series Trucks Discuss the Early Eighties Bullnose Ford Truck

Electrical gremlin

Thread Tools
 
Search this Thread
 
Old Nov 27, 2015 | 08:35 PM
  #1  
jmtbiggin's Avatar
jmtbiggin
Thread Starter
|
Tuned
15 Year Member
Photogenic
Liked
Joined: Mar 2007
Posts: 485
Likes: 6
From: Timmonsville
Electrical gremlin

Once in awhile at night my headlights go out. tonight they went out four times. Just the headlights,all the instrument cluster and marker and tail lamps stay on during this gremlin. Each Time I pulled over and flashed my hazard and the Headlamps came back on within 30 secondsThe plugs on the back of each lamp passed the tug test and the grounds on the innerfender looked great.

Sounds to me like maybe my headlight switch is dying. Of course when I got home a jiggled and tugged on the switch it did not respond as planned and the light stayed on.

And one time they went out when I hit button to go to hibeam,hit the button again for lowbeam and nothing until a few seconds passed.

Something that turns off my headlight and leaves me in parking light mode,what guesses do y'all have
 

Last edited by jmtbiggin; Nov 27, 2015 at 08:38 PM. Reason: CSS
Reply
Old Nov 27, 2015 | 08:53 PM
  #2  
ctubutis's Avatar
ctubutis
Moderator
15 Year Member
Liked
Loved
Community Favorite
Joined: Nov 2007
Posts: 22,415
Likes: 92
From: Denver Metro Area, CO
Club FTE Gold Member
The headlight switch has a self-resetting circuit breaker that could be doing its job; you say the grounds look good, how about the connections to the headlamps themselves?

If all of that is in good shape, I would discount the possibility there's a melted wire behind the dash (tan & white I believe) as that thing overheats and melts as a result of too much heat which results from bad connections at the headlamps combined with barely-adequate wiring Ford gave us.

Instead of that, I'd focus on the dimmer switch on the floor....
 
Reply
Old Nov 28, 2015 | 05:53 AM
  #3  
ArdWrknTrk's Avatar
ArdWrknTrk
pedant
Joined: Jan 2008
Posts: 23,576
Likes: 40
From: EXTREME southwest CT
Club FTE Silver Member

Can you hear a click when the breaker resets?

Many of us have mounted a pair of relays under the hood to provide full current to the headlamps and take the load off the already feeble wiring feeding the headlamp switch.
 
Reply
Old Nov 28, 2015 | 06:44 AM
  #4  
jmtbiggin's Avatar
jmtbiggin
Thread Starter
|
Tuned
15 Year Member
Photogenic
Liked
Joined: Mar 2007
Posts: 485
Likes: 6
From: Timmonsville
I consulted the Chiltons the morning and saw no breakers in the diagram,and I did not hear anything when the lights came on...based on diagram I think either the dash/floor is suspect...more so the dimmer
 
Reply
Old Nov 28, 2015 | 06:51 AM
  #5  
ArdWrknTrk's Avatar
ArdWrknTrk
pedant
Joined: Jan 2008
Posts: 23,576
Likes: 40
From: EXTREME southwest CT
Club FTE Silver Member

The breaker is in the headlight *switch* not in the wiring.
Aftermarket manuals are known for their crappy schematics.
An EVTM is really your best resource when trying to troubleshoot these problems because all tests are detailed in the order they should be performed.
 
Reply
Old Nov 28, 2015 | 09:03 PM
  #6  
kr98664's Avatar
kr98664
Lead Driver
10 Year Member
Liked
Loved
Community Favorite
Joined: Nov 2013
Posts: 7,182
Likes: 1,174
Call me Mr. Vegas, but I'd be willing to bet one of your headlight bulbs is drawing too much current. As previously mentioned, the automatic circuit breaker in the headlight switch is doing its job. Take an amperage reading on the bulbs if you'd like, but I'd probably just swap them both out and see what happens.

As far as the dimmer switch, a typical failure there is pitting on the contacts creating extra resistance in series with the bulbs, and thus lower current flow. That would be the opposite of what you are experiencing if the auto CB is cycling. I'd lean first towards a faulty bulb.

Speaking of the old-school foot-operated dimmer switch on the floor, have you heard some manufacturers may be going back to that, instead of the newer style switch on the steering column? It has to do with lawsuits. Too many people were getting their foot caught in the steering wheel.

Rimshot, please!
 
Reply
Old Nov 29, 2015 | 12:49 AM
  #7  
Cienega32's Avatar
Cienega32
Tuned
15 Year Member
Joined: Oct 2008
Posts: 387
Likes: 2
From: Las Cruces NM
Similar problem with my '81. Hi-beam switch on the floor or the plug. I haven't replaced anything being I hardly drive the thing and never at nite. I just jiggle it a bit and it holds.
 
Reply
Old Nov 29, 2015 | 06:29 AM
  #8  
ArdWrknTrk's Avatar
ArdWrknTrk
pedant
Joined: Jan 2008
Posts: 23,576
Likes: 40
From: EXTREME southwest CT
Club FTE Silver Member

Three votes for the switch or the wiring going to it.
Pulling back the mat and cleaning up the contacts is simple.
You can ohm out the high and low circuits from there.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-1

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-2

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-3

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-4

Every 2026 Ford Engine Explained

 Brett Foote
story-5

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-6

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-7

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-8

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-9

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
Old Nov 29, 2015 | 12:18 PM
  #9  
jmtbiggin's Avatar
jmtbiggin
Thread Starter
|
Tuned
15 Year Member
Photogenic
Liked
Joined: Mar 2007
Posts: 485
Likes: 6
From: Timmonsville
Thanks for the pointers. I do not evtm,and my book does not give ohm specs for the dimmer. Lights did not go off once last night. I hate intermittant problems
 
Reply
Old Nov 29, 2015 | 12:33 PM
  #10  
ArdWrknTrk's Avatar
ArdWrknTrk
pedant
Joined: Jan 2008
Posts: 23,576
Likes: 40
From: EXTREME southwest CT
Club FTE Silver Member

You're ohming out the *load* side.
What wattage headlamp bulbs do you have, 55lo/60hi ?
So add the two head lamps together and use ohms law to figure out how much draw is on the switch.
I=V/R
ETA: Use 14V because that is about what the system will see while the alternator is charging.
 
Reply
Old Nov 29, 2015 | 02:24 PM
  #11  
FuzzFace2's Avatar
FuzzFace2
FTE Legend
10 Year Member
Photogenic
Community Builder
Liked
Joined: Nov 2015
Posts: 30,955
Likes: 4,127
From: Angier, NC
Club FTE Gold Member
The floor dimmer is only a pass thru switch so if the low beams go out because the main switch tripped then no hi beam either.


Now it would not hurt to check the wiring at the dimmer but my guess is if you find corrosion at the plug it will also find its way up inside the wires and this will raise the resistance and pop the breaker. They only way to find the corrosion inside the wires is to open them up.


After you find the cause of the high resistance replace the head light switch as the breaker gets weak from tripping all the time. It could be it is just weak too.


I remember a 68 Ford wagon we had that would trip the breaker only when pulling the travel trailer. Replaced the switch and never an issue again. Weak breaker in switch.
Dave ----
 
Reply
Old Nov 29, 2015 | 03:09 PM
  #12  
jmtbiggin's Avatar
jmtbiggin
Thread Starter
|
Tuned
15 Year Member
Photogenic
Liked
Joined: Mar 2007
Posts: 485
Likes: 6
From: Timmonsville
1984 Ford f150 for sale. Runs good,headlights optional
 
Reply
Old Nov 29, 2015 | 03:53 PM
  #13  
Tedster9's Avatar
Tedster9
Post Fiend
Joined: Apr 2002
Posts: 19,311
Likes: 97
From: Waterloo, Iowa
The quick way to see the problem is perform a voltage drop test.

Ohms test won't tell much. With headlights ON place one voltmeter probe on the negative battery post and the other on the ground blade of the headlight.

Ideally you'll see Zero volts but whatever the voltage, is the amount being LOST in the corrosion and connections. 0.2 volts is the limit, same for positive side. This voltage drop will roast switches. Clean grounds and connections = Happy electrons.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
69bluebeauty
1967 - 1972 F-100 & Larger F-Series Trucks
13
Dec 14, 2012 01:05 PM
get_nick
1967 - 1972 F-100 & Larger F-Series Trucks
14
Sep 13, 2010 05:36 PM
Fordtoughranger
Electrical Systems/Wiring
3
Sep 19, 2006 12:31 AM
SCOOBYMEISTER
1978 - 1996 Big Bronco
16
Aug 2, 2006 07:58 PM
IamToyoftherm
1987 - 1996 F150 & Larger F-Series Trucks
5
Nov 25, 2003 10:37 PM




All times are GMT -5. The time now is 01:24 AM.

story-0
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-1
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-2
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-3
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-4
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-5
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-6
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-7
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-8
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-9
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE