2002 7.3 F250 Alternator upgrade
#1
2002 7.3 F250 Alternator upgrade
I replied the alternator in my truck about 4 years ago with a 170A unit. Recently my battery light on the dash started flickering. A voltage test while the light was on showed low output from the alternator so I figured it was time for a new one.
Since I work in a car audio shop I decided to pick up the single 215A ambulance unit. I also picked up the upper radiator hose for the ambulance (2000 E350 7.3L Van) and a new belt.
I had to pick up longer bolts (10x1.50 x 120mm) and, even after some grinding on the stock alternator bracket, I needed spacers at each bolt location. Fastenal didn't have anything in stock so I grabbed six 12mm nuts and used them for spacers for now.
I also picked up a 3-pin D-plug to wiring the new alternator into the factory wiring - one wire for ignition, one for B+.
With the new alternator riding higher than stock I ended up not running the belt under the idler at the top of the engine.
This alternator didn't have the shroud on it, so the big metal fan clearances a hole for itself in the underwood insulation.
Now, no matter what RPM I'm seeing a steady 14.3xV.
Since I work in a car audio shop I decided to pick up the single 215A ambulance unit. I also picked up the upper radiator hose for the ambulance (2000 E350 7.3L Van) and a new belt.
I had to pick up longer bolts (10x1.50 x 120mm) and, even after some grinding on the stock alternator bracket, I needed spacers at each bolt location. Fastenal didn't have anything in stock so I grabbed six 12mm nuts and used them for spacers for now.
I also picked up a 3-pin D-plug to wiring the new alternator into the factory wiring - one wire for ignition, one for B+.
With the new alternator riding higher than stock I ended up not running the belt under the idler at the top of the engine.
This alternator didn't have the shroud on it, so the big metal fan clearances a hole for itself in the underwood insulation.
Now, no matter what RPM I'm seeing a steady 14.3xV.
#2
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