Notices

Spark Plug Problem

Thread Tools
 
Search this Thread
 
Old Sep 29, 2015 | 07:01 PM
  #1  
Chase111's Avatar
Chase111
Thread Starter
|
New User
Joined: Sep 2015
Posts: 3
Likes: 0
Spark Plug Problem

Okay I was pulling the spark plugs out of my 2004 F150 and I broke three plugs off and had two of them pull the metal sleeve out and left the rest of the plug intact still in the head. I had the Lisle tool and got the three broken plugs out now I can't get the two that have the metal sleeve pulled out. Should I be able to just put a pry bar down there and pop them out or?
Thanks for the help
Chase
 
Reply
Old Oct 1, 2015 | 03:41 PM
  #2  
doc54321's Avatar
doc54321
Junior User
Joined: Sep 2015
Posts: 73
Likes: 1
Not sure what you're up against... but I'm not thinking a pry bar is the best tool for the job.

I've not seen many plugs break in the manner you're describing... can you post a pic and show us what's came out and what's still in the hole?

If the metal sleeve you're referring to is the part with the thread on it, then I don't see how that would come out and leave the entire porcelain head intact in the cylinder, as it's tapered at the bottom (under the threads) and just wouldn't come out like that.

If you mean that the electrode pin remained in the hole, yes that happens sometimes... you can get a long pair of needle nose pliers (or needle nose vice grips) and pull the pin out, clearing the way for the Lisle tool pusher.

A picture would be most helpful.

Doc
 
Reply
Old Oct 1, 2015 | 07:30 PM
  #3  
Chase111's Avatar
Chase111
Thread Starter
|
New User
Joined: Sep 2015
Posts: 3
Likes: 0
No I meant the metal piece with the threads pulled out. I ended up breaking the porcelain and using the Lisle tool to get it out
 
Reply
Old Oct 1, 2015 | 07:56 PM
  #4  
doc54321's Avatar
doc54321
Junior User
Joined: Sep 2015
Posts: 73
Likes: 1
Something here isn't making sense... I'm not sure if I'm being a blockhead or if you're not explaining it well, but I can't help until we're on the same page.

Let's do this... take a look at this picture of a broken plug (this is typically how they break):


So can you tell me, using the label #s in the pic, which parts are out and which parts are still in the cylinder for EACH cylinder... then we can figure out how to get you on the right path for each one.

Doc
 
Reply
Old Oct 1, 2015 | 09:08 PM
  #5  
Chase111's Avatar
Chase111
Thread Starter
|
New User
Joined: Sep 2015
Posts: 3
Likes: 0
Everything but number two was still in the cylinder. I ended up getting a pair of needle nose pliers and pulling #1 and #3. I then used the Lisle tool and pulled number 4 out. It's all done now but thank you.
 
Reply
Old Oct 2, 2015 | 04:00 AM
  #6  
doc54321's Avatar
doc54321
Junior User
Joined: Sep 2015
Posts: 73
Likes: 1
Glad you're done!

I've personally never seen them come out like that before... the porcelain usually breaks between #2 and #4. Sometimes the pin stays in.

In your case, the technique for "Pin Stayed In" applied because basically there's nothing holding that pin in once the metal breaks.

Did you have to work at it with the pliers, or did it just come right out? (there's a little lip at the bottom of the electrode pin; usually gives no resistance, but curious whether it did with all the porcelain intact).

Thanks!
Doc
 
Reply
Old Oct 29, 2019 | 05:46 PM
  #7  
RTX's Avatar
RTX
New User
Joined: Oct 2019
Posts: 2
Likes: 0
07 Ford Explorer

Changed all 7 spark plugs and numbers 8 is not coming out. Was corroded and so the nut was no good so I got the deep socket bolt nut remover and it just strips it off. The top is broke off so I tried an easy out and still just strips out as well. Porcelain and the pin is still in the spark plug.
Any help or ideas would be appreciated
 
Reply
Old Oct 30, 2019 | 09:27 AM
  #8  
alloro's Avatar
alloro
Fleet Owner
15 Year Member
Shutterbug
Liked
Loved
Joined: Apr 2008
Posts: 24,322
Likes: 5,132
From: 0,0,1
Club FTE Gold Member
Originally Posted by RTX
Any help or ideas would be appreciated
I have found that using an impact gun will often break it loose because it's a series of short swift blows instead of a steady pressure.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-1

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-2

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-3

Every 2026 Ford Engine Explained

 Brett Foote
story-4

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-5

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-6

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-7

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-8

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-9

Top 10 Ford Truck Tragedies

 Joe Kucinski
Old Oct 30, 2019 | 11:32 AM
  #9  
RTX's Avatar
RTX
New User
Joined: Oct 2019
Posts: 2
Likes: 0
Originally Posted by alloro
I have found that using an impact gun will often break it loose because it's a series of short swift blows instead of a steady pressure.
Ok. Well let me see what happens
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Borgia
1999 - 2016 Super Duty
10
Aug 7, 2017 04:48 PM
theoneanonly
2004 - 2008 F150
2
May 29, 2014 02:25 PM
huntdiamondjim
2004 - 2008 F150
2
Jun 25, 2013 09:07 AM
Inabind
2004 - 2008 F150
13
Aug 4, 2010 07:15 AM
johnburgelin
1999 - 2016 Super Duty
18
Jun 29, 2010 06:57 AM




All times are GMT -5. The time now is 01:26 AM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE