Notices
1999 - 2016 Super Duty 1999 to 2016 Ford F250, F350, F450 and F550 Super Duty with diesel V8 and gas V8 and V10 engines
Sponsored by:
Sponsored by: Real Truck

Electrical Problems

Thread Tools
 
Search this Thread
 
Old Sep 16, 2015 | 04:35 AM
  #1  
1ANZ's Avatar
1ANZ
Thread Starter
|
Trailering
Joined: Sep 2015
Posts: 22
Likes: 3
From: Nürnberg, Germany
Electrical Problems

Hello,

my name is Johannes an I live in Germany so please excuse my bad english. I just bought a 99 F 350 4x4 Canadian version. Now some strange things occure:

Sometimes the transmission shifts very rough, the OBD light is on, the speedometer is working intermittend during driving.

When I shut the engine off the blower ist still working without ignition and the interior light is going on and off when I turn the AC ****.

When I took Fuse 15 (GEM, PCM) out, the blower stops.

All this problems only happened twice during 4 Weeks and 5000 miles.

I read already a lot about the GEM and controled the windshield and the fuse box. Everything is totally dry.I also cleaned all the ground points I found but it doesnt help.

So here are my questions:

- Can I check the GEM if its O.K.?
- Are there ground points under the dashboard I should check?
- Could it have something to do with the Battery Saver relay or the ACCY Delay Relais and where are they?
- Are there any other reasons for these phenomenas?

It would be very nice if somebody could help me with these problems, because here in Germany I cant find a Ford Mechanic who knows the F 350.

Thank you in advance for your answers.

Johannes
 
Reply
Old Sep 16, 2015 | 05:32 PM
  #2  
Chuck's First Ford's Avatar
Chuck's First Ford
Postmaster
Joined: Jul 2015
Posts: 4,392
Likes: 22
From: very South Texas
you need to find out what the ODB codes are... and go from that.
 
Reply
Old Sep 17, 2015 | 01:16 PM
  #3  
SteveH-CO's Avatar
SteveH-CO
Fleet Mechanic
20 Year Member
Liked
Loved
Community Favorite
Joined: Jul 2005
Posts: 1,800
Likes: 52
From: Southern Colorado
All this problems only happened twice during 4 Weeks and 5000 miles.

Intermittent problems are much harder to solve than constant ones. I would disconnect the battery and then pull the plug from the GEM and reconnect - and look for corrosion of any kind on any GEM connectors. You might pull and inspect various fuses under the hood and dash, and re-seat them, to be sure they are making a solid connection.
 
Reply
Old Sep 18, 2015 | 07:06 AM
  #4  
1ANZ's Avatar
1ANZ
Thread Starter
|
Trailering
Joined: Sep 2015
Posts: 22
Likes: 3
From: Nürnberg, Germany
Hello Steve and Chuck,

thank you for your fast and helpful answer. I will try that. Any suggestions to the 2 relays?

Thanks again and greetings from Germany

Johannes
 
Reply
Old Sep 18, 2015 | 10:23 AM
  #5  
Chuck's First Ford's Avatar
Chuck's First Ford
Postmaster
Joined: Jul 2015
Posts: 4,392
Likes: 22
From: very South Texas
I should have added... getting the OBD II codes.. also will tell if the computer is working .... and able to read the truck sensors... and report it...

and with that information.. be able to work from there...

as IF the computer is not working correctly... all else is bad data (information)
 
Reply
Old Sep 18, 2015 | 12:14 PM
  #6  
droldsmorland's Avatar
droldsmorland
Fleet Mechanic
10 Year Member
Photogenic
Joined: Nov 2011
Posts: 1,825
Likes: 43
From: Land of Taxes
Start out with disconnecting all the main battery cables from the battery(s) down to the starter. Clean them all and reinstall them tight. Use some battery spray-on type terminal protector on them once they are clean and tight. This will keep them clean for a long time. Ohm the cables, even if they look good they can be bad. Replace any cable in question. Test the starter solenoid. Once all the main battery cables are checked next look for any other smaller grounds under the hood and under the dash. Clean and secure them as well. Grounds are very important in a negative ground vehicle. Especially if its older that 5 years old which yours is. Now that the basics are out of the way if your still experiencing the problem you likely have a intermittent open or intermittent short to ground somewhere. Time to start wiggling wires under the dash, under the hood, under the chassis. Could be the instrument cluster. They have been known to go bad causing all sorts of intermittent problems. Get a service manual one with wire schematics and wire diagrams. Try the battery cable thing above first. If that doesn't solve it then take a look at one system at a time and completely trace it out from its power source to ground. Example: Say the dome light is acting up... Trace its entire circuit. If nothing is found move to the next component that's intermittent. After you have gone through what you believe to be all the troubled circuits start to look for the ones that are common to each other. For example: what else is in the dome light circuit. Start tracing it the same way one thing at a time. If you skip around you will only frustrate yourself and never find the problem.
If you do solve the problem please circle back here and tell us what you did to fix it.
 
Reply
Old Sep 21, 2015 | 12:23 PM
  #7  
1ANZ's Avatar
1ANZ
Thread Starter
|
Trailering
Joined: Sep 2015
Posts: 22
Likes: 3
From: Nürnberg, Germany
Hi Droldsmorland,

thank you very much for your expert answer. I will check the system how you describe.

Could the Battery Saver Relay have something to do with the problem and where ist it located? I cant find it in the fuse compartment.

Could you please tell me where the grounds are under the dashboard especially for the GEM and for the fuse department?

Thanks again and greetings from the Germany (with a lot more taxes)

Johannes
 
Reply
Old Sep 22, 2015 | 08:35 AM
  #8  
droldsmorland's Avatar
droldsmorland
Fleet Mechanic
10 Year Member
Photogenic
Joined: Nov 2011
Posts: 1,825
Likes: 43
From: Land of Taxes
Hi Droldsmorland,

thank you very much for your expert answer. I will check the system how you describe.

Could the Battery Saver Relay have something to do with the problem and where is it located? I cant find it in the fuse compartment.The fuse box location and fuse diagram will be found in the owners manual, or on line if you don't have one in the glove box. Dont know what a battery saver relay is?

Could you please tell me where the grounds are under the dashboard especially for the GEM and for the fuse department? You'll have to get a schematic or diagram off line or through the dealer or just go hunting for grounds. Every year of truck is different. Start with the under the hood grounds.

Thanks again and greetings from the Germany (with a lot more taxes)

Johannes
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-1

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-2

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-3

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-4

Every 2026 Ford Engine Explained

 Brett Foote
story-5

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-6

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-7

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-8

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-9

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
Old Sep 22, 2015 | 10:51 AM
  #9  
1ANZ's Avatar
1ANZ
Thread Starter
|
Trailering
Joined: Sep 2015
Posts: 22
Likes: 3
From: Nürnberg, Germany
Hi,

thanks again. Of course I know what a battery saver relais is, but I cant find it in the two fuse compartments and it isnt described in the owners manual.

Here we dont have any Ford truck dealers, thats why it makes everything so difficult...

Greetings

Johannes
 
Reply
Old Sep 22, 2015 | 03:45 PM
  #10  
droldsmorland's Avatar
droldsmorland
Fleet Mechanic
10 Year Member
Photogenic
Joined: Nov 2011
Posts: 1,825
Likes: 43
From: Land of Taxes
GOOGLE is your friend. You should be able to locate what you need here or through Ford on line. If you have good mechanical & electrical abilities you should be able to find it. If you don't have these skills it will be a challenge. In that case Id recommend finding a good mechanic that you trust and wont charge you a ton to do some troubleshooting. Check with FORD dot com or Ford accessories dot com. You shouldn't have too much trouble tracing things down once you have a road map(diagram) showing the locations of components. Then just start tracing wire looms. The grounds aren't hard to locate. But like I said earlier start simple with the under hood grounds from the battery(s) all the way down to and including the starter as they are more likely to be corroded verses the grounds in the cab.
Look at this site too for diagrams. I find that googling a question will find things faster and easier here verses using this sites search tool. Electrical problems are very dificult to solve online.
Guten Tag
 
Reply
Old Sep 23, 2015 | 10:20 AM
  #11  
1ANZ's Avatar
1ANZ
Thread Starter
|
Trailering
Joined: Sep 2015
Posts: 22
Likes: 3
From: Nürnberg, Germany
Hi,

thanks again, I will try it that way.

Greetings
Johannes
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
dmz132
1997 - 2003 F150
2
Jun 2, 2018 09:02 AM
Bomberman
1997 - 2003 F150
2
Mar 27, 2017 09:03 AM
loleuiha
Excursion - King of SUVs
4
Dec 19, 2012 11:07 PM
Smitty1019
1997 - 2006 Expedition & Navigator
6
Apr 5, 2008 09:28 AM
cocodrie55
1997 - 2006 Expedition & Navigator
5
Aug 24, 2003 11:07 AM




All times are GMT -5. The time now is 05:56 PM.

story-0
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-1
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-2
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-3
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-4
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-5
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-6
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-7
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-8
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-9
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE