Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

Brake pad hardware

Thread Tools
 
Search this Thread
 
Old Jul 21, 2015 | 11:27 AM
  #1  
Macrosill's Avatar
Macrosill
Thread Starter
|
Laughing Gas
Joined: Nov 2014
Posts: 765
Likes: 5
From: Long Island, NY
Brake pad hardware

I did the brakes for the 1st time on my Super Duty. When I did the passenger side yesterday I noticed an extra clip on the outer pad. I put it on but do not know its purpose. First I thought it was a squeal tab but that is not it. It seems to put upward pressure on the outer pad. But why only the outside pad?

I did not install it on the drivers side but can do so if it is needed. I also do not see any reference to it in the ford repair manual.

I am not talking about the 4 clips that pull the pads away from the rotors, those are on.

You can see the clip I am talking about in the below video at the 9:20 mark. It is the clip already on the pad being held in place by his finger.

So, what does this clip do and is it necessary?


In this video I think he put the clip on wrong or the ones on my truck were on wrong.
 
Reply
Old Jul 22, 2015 | 10:14 AM
  #2  
TooManyToys.'s Avatar
TooManyToys.
Hotshot
Photogenic
Photoriffic
Shutterbug
Joined: Dec 2014
Posts: 17,836
Likes: 3,136
From: Jersey Shore
That clip was a later update to lessen brake noise that was identified coming from the outer pad. It should be installed as it was on your vehicle, to the leading end of the pad, not the end that takes the brake torque when decelerating. The Ford manual was written well before this clip was created as part of the normal vehicle maturing process.

The guy in the video did a couple of wrong things and that vehicle owner will be at some time buying a new brake hose, caliper, pads and rotor.
 
Reply
Old Jul 22, 2015 | 11:42 AM
  #3  
Macrosill's Avatar
Macrosill
Thread Starter
|
Laughing Gas
Joined: Nov 2014
Posts: 765
Likes: 5
From: Long Island, NY
Originally Posted by TooManyToys.
That clip was a later update to lessen brake noise that was identified coming from the outer pad. It should be installed as it was on your vehicle, to the leading end of the pad, not the end that takes the brake torque when decelerating. The Ford manual was written well before this clip was created as part of the normal vehicle maturing process.

The guy in the video did a couple of wrong things and that vehicle owner will be at some time buying a new brake hose, caliper, pads and rotor.
The leading edge, I read that as the bottom or lower tab of the pad as it sits in the caliper bracket. Is that correct?
 
Reply
Old Jul 22, 2015 | 02:06 PM
  #4  
TooManyToys.'s Avatar
TooManyToys.
Hotshot
Photogenic
Photoriffic
Shutterbug
Joined: Dec 2014
Posts: 17,836
Likes: 3,136
From: Jersey Shore
Yes. Sorry, terms we use in the industry don't always translate easily into public life. The leading edge the first pad contact of a point on the rotor as its rotating in a normal driving direction, in this case bottom. The trailing edge is the top in this case, the exit point of rotor contact. The purpose of this clip is to keep the pad in tight contact with the bracket.
 
Reply
Old Jul 22, 2015 | 03:01 PM
  #5  
betrayz's Avatar
betrayz
Senior User
Joined: Aug 2005
Posts: 122
Likes: 0
Originally Posted by TooManyToys.

The guy in the video did a couple of wrong things and that vehicle owner will be at some time buying a new brake hose, caliper, pads and rotor.
I have rotors and pads coming today for the front. The video looked straigh forward enough if not a little clumsy and heavy handed but I didn't see anything that might jeopardize the life cycle of the components. What did you see that was wrong so I can avoid them?
 
Reply
Old Jul 22, 2015 | 04:04 PM
  #6  
npccpartsman's Avatar
npccpartsman
Hotshot
20 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2003
Posts: 15,369
Likes: 121
From: Stuttgart, Ar
Club FTE Silver Member

Originally Posted by betrayz
I have rotors and pads coming today for the front. The video looked straigh forward enough if not a little clumsy and heavy handed but I didn't see anything that might jeopardize the life cycle of the components. What did you see that was wrong so I can avoid them?
I'm willing to bet it was because he dropped the caliper and the hose caught it, possibly causing internal damage to the hose, which, in turn, can cause the caliper to not allow the brake pads to release.

Just my guess before Jack gets back to answer the question.
 
Reply
Old Jul 22, 2015 | 04:17 PM
  #7  
Macrosill's Avatar
Macrosill
Thread Starter
|
Laughing Gas
Joined: Nov 2014
Posts: 765
Likes: 5
From: Long Island, NY
Originally Posted by TooManyToys.
Yes. Sorry, terms we use in the industry don't always translate easily into public life. The leading edge the first pad contact of a point on the rotor as its rotating in a normal driving direction, in this case bottom. The trailing edge is the top in this case, the exit point of rotor contact. The purpose of this clip is to keep the pad in tight contact with the bracket.
You da man!

Thanks so much for the explanation. I will feel much better about the pad install now. Reps inbound.
 
Reply
Old Jul 22, 2015 | 10:59 PM
  #8  
TooManyToys.'s Avatar
TooManyToys.
Hotshot
Photogenic
Photoriffic
Shutterbug
Joined: Dec 2014
Posts: 17,836
Likes: 3,136
From: Jersey Shore
Originally Posted by npccpartsman
I'm willing to bet it was because he dropped the caliper and the hose caught it, possibly causing internal damage to the hose, which, in turn, can cause the caliper to not allow the brake pads to release.

Just my guess before Jack gets back to answer the question.
.

Almost anytime a hose plays the role of a hangmans rope its doomed to failure, and that "almost" becomes a certainty with calipers as heavy as on these trucks. Even with calipers of this weight the use of the bungee cord he used still puts a heavy strain on the hose, especially with some years on them. We used to take a foot long piece of brake tubing and make into an S or C shape hook to hold a caliper as soon as it was unbolted from its mount. The use of a clothes hanger is not sufficient.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ways Ford is LOSING to the Competition

 Joe Kucinski
story-1

Top 6 Best Deals Available on New Fords & Lincolns Right Now

 Brett Foote
story-2

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-3

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-4

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-5

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-6

Every 2026 Ford Engine Explained

 Brett Foote
story-7

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-8

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-9

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
Old Jul 23, 2015 | 02:07 AM
  #9  
Yahiko's Avatar
Yahiko
Fleet Owner
10 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2012
Posts: 27,307
Likes: 549
From: Spanaway
Originally Posted by TooManyToys.
Yes. Sorry, terms we use in the industry don't always translate easily into public life. The leading edge the first pad contact of a point on the rotor as its rotating in a normal driving direction, in this case bottom. The trailing edge is the top in this case, the exit point of rotor contact. The purpose of this clip is to keep the pad in tight contact with the bracket.

Can you PLEASE post a photo of how they should go on?


Originally Posted by TooManyToys.
.

Almost anytime a hose plays the role of a hangmans rope its doomed to failure, and that "almost" becomes a certainty with calipers as heavy as on these trucks. Even with calipers of this weight the use of the bungee cord he used still puts a heavy strain on the hose, especially with some years on them. We used to take a foot long piece of brake tubing and make into an S or C shape hook to hold a caliper as soon as it was unbolted from its mount. The use of a clothes hanger is not sufficient.
I like to use something with less give. Stainless Steel 0.040 safety wire and hang it from that.
Things tend to stay put with that and a good twist.


Sean

6.0L Tech Folder
 
Reply
Old Jul 23, 2015 | 08:56 AM
  #10  
Macrosill's Avatar
Macrosill
Thread Starter
|
Laughing Gas
Joined: Nov 2014
Posts: 765
Likes: 5
From: Long Island, NY
Originally Posted by Yahiko
Can you PLEASE post a photo of how they should go on?




I like to use something with less give. Stainless Steel 0.040 safety wire and hang it from that.
Things tend to stay put with that and a good twist.


Sean

6.0L Tech Folder
I just finished up installing the clip in question. I can take a pic through my wheel a little later today. If that does not come out good I can take the wheel off again, no big deal.
 
Reply
Old Jul 23, 2015 | 12:27 PM
  #11  
Macrosill's Avatar
Macrosill
Thread Starter
|
Laughing Gas
Joined: Nov 2014
Posts: 765
Likes: 5
From: Long Island, NY
These are some photos fo the clips installed.

The first 2 are of the passengers side.

The second 2 are from the drivers side.

I circled the clip and tried to get a few different angles for reference.
 
Attached Images     
Reply
Old Jul 23, 2015 | 03:10 PM
  #12  
Yahiko's Avatar
Yahiko
Fleet Owner
10 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2012
Posts: 27,307
Likes: 549
From: Spanaway
Thanks.
The bag of clips I have sitting in the "new parts" box is that type.

Definition : New Parts Box see Whole Garage.

Sean
 
Reply
Old Jul 23, 2015 | 03:33 PM
  #13  
npccpartsman's Avatar
npccpartsman
Hotshot
20 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2003
Posts: 15,369
Likes: 121
From: Stuttgart, Ar
Club FTE Silver Member

Originally Posted by Macrosill
I just finished up installing the clip in question. I can take a pic through my wheel a little later today. If that does not come out good I can take the wheel off again, no big deal.
The part number for your speed bleeders:

05-08 F-250 4WD Super Duty Front: 639590 Rear: 639590
 
Reply
Old Jul 23, 2015 | 05:03 PM
  #14  
Macrosill's Avatar
Macrosill
Thread Starter
|
Laughing Gas
Joined: Nov 2014
Posts: 765
Likes: 5
From: Long Island, NY
True Awesomeness Tim!

Thanks
 
Reply
Old Jul 24, 2015 | 06:20 AM
  #15  
TooManyToys.'s Avatar
TooManyToys.
Hotshot
Photogenic
Photoriffic
Shutterbug
Joined: Dec 2014
Posts: 17,836
Likes: 3,136
From: Jersey Shore
Originally Posted by Yahiko
Can you PLEASE post a photo of how they should go on?

I like to use something with less give. Stainless Steel 0.040 safety wire and hang it from that.
Things tend to stay put with that and a good twist.
I looked at some files I had when setting up training so we would all do the same rebuilding of the brakes and the pictures I have were before that clip was used.

The brake tubing worked fine for a few decades of 5 or 6 brake rebuilds per week so I think it's substantial (as long as the bend aren't linked). Someone could also use some 3/16 to 1/4" rod as well. They are commercially available too, but if you mass quantities of tubing laying around......

Amazon.com: OTC (7661) Caliper Hanger Set: Automotive Amazon.com: OTC (7661) Caliper Hanger Set: Automotive
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Macrosill
1999 - 2016 Super Duty
5
Jul 22, 2015 04:22 PM
whackit
1973 - 1979 F-100 & Larger F-Series Trucks
3
Nov 18, 2012 11:21 PM
scottddove
1980 - 1986 Bullnose F100, F150 & Larger F-Series Trucks
5
Jun 2, 2010 12:01 AM
first today
1980 - 1986 Bullnose F100, F150 & Larger F-Series Trucks
7
Dec 7, 2009 09:21 PM
walt88
Brakes, Steering, Suspension, Tires, & Wheels
1
Mar 19, 2003 10:46 AM




All times are GMT -5. The time now is 09:48 PM.

story-0
10 Ways Ford is LOSING to the Competition

Slideshow: 10 ways Ford is losing to the competition

By Joe Kucinski | 2026-06-15 09:52:01


VIEW MORE
story-1
Top 6 Best Deals Available on New Fords & Lincolns Right Now

Some great targets in today's expensive world.

By Brett Foote | 2026-06-15 09:35:19


VIEW MORE
story-2
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-3
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-4
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-5
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-6
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-7
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-8
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-9
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE