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I've got the "clunk"

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Old Jun 14, 2015 | 08:37 AM
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I've got the "clunk"

Kinda sounds like an STD...

I bought the PTFE grease from Ford but have since found a few guys that installed grease fittings.

Thoughts? Has anyone here tried this?
 

Last edited by Shaneb75; Jun 14, 2015 at 10:47 AM. Reason: Remove my UPS tracking link! Geez!
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Old Jun 14, 2015 | 08:53 AM
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I didn't find any long lasting success with anything but the Ford grease, and it doesn't come in a grease tube. I never really had the clunk until I got to around 190K miles and that was with several passes down the 1/4 mile. I tried the "red" grease a few times over the next 25K but it would last a very short time and start clunking again. I just did the PTFE grease last weekend and it hasn't clunked a bit since.
 
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Old Jun 14, 2015 | 10:57 AM
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Sometimes I want to chunk this iPad in to the street!! Here is the link I meant to attach....


https://www.ford-trucks.com/forums/8...tting-mod.html
 
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Old Jun 14, 2015 | 12:19 PM
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How many miles before you got the clunk, Shane?

I didn't really see anything in that thread that would convince me to drill and tap mine for a zerk.
 
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Old Jun 14, 2015 | 12:26 PM
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Originally Posted by npccpartsman
How many miles before you got the clunk, Shane?

I didn't really see anything in that thread that would convince me to drill and tap mine for a zerk.
Hey Tim, it just started about a week or so ago and I have 109k on it. It has had a gravy life, no pulling just driving and grinning.
 
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Old Jun 14, 2015 | 12:33 PM
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Interesting Shane they made a few points on location and grease pressure relief

Didn't read anything in there about that Zert causing problems
 
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Old Jun 14, 2015 | 12:38 PM
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Originally Posted by BLADE35
Interesting Shane they made a few points on location and grease pressure relief

Didn't read anything in there about that Zert causing problems
I read another thread where an f150 owner did the same thing. I'm not sold on it mainly because I'm not sure how it would affect the balancing of the shaft. I have to say it would be nice to hit it with the grease gun tho.
 
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Old Jun 14, 2015 | 01:05 PM
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We did a lot of them in the fleet but found out the regular tube grease would not last very long. As for location we just measured a older shaft on a F250 that came with a zert installed and put them in the same place. Never noticed any balance issues.

Not very scientific but it worked.
By the way some of the aftermarket replacement yokes come tapped for a zert.
 
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Old Jun 14, 2015 | 01:12 PM
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Originally Posted by dannyboy950
We did a lot of them in the fleet but found out the regular tube grease would not last very long. As for location we just measured a older shaft on a F250 that came with a zert installed and put them in the same place. Never noticed any balance issues.

Not very scientific but it worked.
By the way some of the aftermarket replacement yokes come tapped for a zert.
Good to know, thank you. So if I go that route, is it safe to say drill as far in as possible? I'm guessing there is "x" amount of space between the male end and the inner shaft? Geez, this question has me a bit uncomfortable... lol
 
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Old Jun 14, 2015 | 03:17 PM
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What we did was remove the yoke from off the shaft and drilled and tapped. We did however locate the hole in a grove. Do not know if it really made any difference or not.
Just thought it would give us better grease flow/spread. Also a little less drilling.
 
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Old Jun 14, 2015 | 04:48 PM
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Well I went ahead and pulled the shaft out of the slip joint. I'm not sure what they used from factory but it sure wasn't the PTFE grease I put in it. Perhaps the PO had it greased. It looked like plain bearing grease to me.

Anywho it's done. I should know this week if that was the fix. I will report back...

Thanks guys!
 
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Old Jun 14, 2015 | 10:18 PM
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Subscribing, I have a little clunking action going on too , I thought it might be in the slip joint but never really tried it, I'm going to now That clunking makes me feel like I'm in a Dodge
 
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Old Jun 15, 2015 | 05:56 AM
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I put some of the special Honda driveline grease I use on my
Goldwing drive shaft splines and hub, it is a high pressure lubricant. So far, it is working well.
 
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Old Jun 15, 2015 | 08:17 AM
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I've got the "clunk"

So far so good this morning, but it may be a couple of days before I know for sure. It doesn't clunk all the time.

Here is a picture of the Motorcraft grease, and the cutters I used the crimp the boot clamps.


It was a very easy process. Expand the boot clamps with a screw driver, remove the 4 bolts at the rear diff, and slide the shaft out. Clean, grease and reinstall.
 
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Old Jun 15, 2015 | 08:26 AM
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Originally Posted by Shaneb75
So far so good this morning, but it may be a couple of days before I know for sure. It doesn't clunk all the time.

Here is a picture of the Motorcraft grease, and the cutters I used the crimp the boot clamps.


It was a very easy process. Expand the boot clamps with a screw driver, remove the 4 bolts at the rear diff, and slide the shaft out. Clean, grease and reinstall.

Naturally the "New and improved App" errored out while uploading pics.

Ford Truck Picture by Shaneb75 | 3667802 | Ford-Trucks.com
Ford Truck Picture by Shaneb75 | 3667803 | Ford-Trucks.com
 
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