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1967 - 1972 F-100 & Larger F-Series Trucks Discuss the Bumpsides Ford Truck

Electrical help needed

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Old Feb 14, 2015 | 07:20 PM
  #1  
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wrhinehart
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Electrical help needed

Hi
I have a BEAUTIFUL 1967 Ford F-250 Ranger Camper Special. Turquoise on White. Built 428 Cobra, Engle Cam, Hooker headers, Holly Equipt. Built C-6, Dana 60 Limited Slip . Air, Cruise..In near perfect shape. It's a hunting truck that runs real well.

My question is one that has plagued me for years.

It seems that my dash cluster is receiving less than 12 volts so the fuel gauge reads low on both tanks (when Full) and the alternator gauge doesn't even move - even if I pull the connector out of the Voltage regulator. The charging system is working fine. (13.5 - 14.5V)

I replaced the cluster's voltage regulator to no avail

Any ideas?.


I guess I do not have permissions to post pictures.
 
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Old Feb 14, 2015 | 07:22 PM
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Sure... is an accessory tapped off the gauge cluster somewhere? How about grounds? Disconnected or poor connection?

Post a pic of your rig... we wanna see it cuz we're visual creatures.

Welcome to FTE.
 
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Old Feb 15, 2015 | 05:56 AM
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wrhinehart Welcome to and the Bumpside Forum.

Wonder if you might be spending too much time fretting over a very minor issue that instead you just need to wipe a big smile on your face and go with it.
The truck is nearly 50 years old, it has some aches & pains.

Your concern can very well be at the tank and it's end of the circuit.


John
 
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Old Feb 15, 2015 | 11:26 AM
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LOL
Yea she's old and has a few miles under the tires but she still turns heads.

BOTH tanks read low so the issue isn't that it's the tanks electronics, it's elsewhere.

Call me odd but this truck is nearly PERFECT and I want it PERFECT.

EVERYTHING else works like it's supposed to and I'd sure like to know what is left of the fuel. It's just a minor inconvenience you know.

I thought I'd troll this site and see.

It's NOT the grounds or the regulator. No accessories tapped off the cluster either.
This one is odd. It's been this way for over 30 years.

P.S. I have a couple pictures in my Gallery. I'm trying to figure out how to get one on this thread. Haven't figured it out yet because of limited time.
 
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Old Feb 15, 2015 | 12:23 PM
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You can get a Photobucket account for free. Upload your pictures there and then you can post them here.
 
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Old Feb 15, 2015 | 12:32 PM
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Instrument cluster voltage regulator on the back of the instrument maybe??
 
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Old Feb 15, 2015 | 01:26 PM
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BIGFREEB

Tried that. no difference.
 
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Old Feb 15, 2015 | 08:35 PM
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Ground your sending unit leads to see if the gauges move. If needles move, then problem is the sending units which the logical conclusion is that the floats are junk because they contain fuel.
 
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Old Feb 16, 2015 | 02:56 PM
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Originally Posted by RichS2659
Ground your sending unit leads to see if the gauges move. If needles move, then problem is the sending units which the logical conclusion is that the floats are junk because they contain fuel.
2X Rich. I'd pull one of the senders and check to see if there's fuel in it. Bet there is. Still available from Ford but they are on backorder at the moment. part number C0AZ9202B.
 
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Old Feb 16, 2015 | 06:36 PM
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Thanks
By that (grounding) I take it you mean to take the POSITIVE side off the sending unit and ground it.
If the fuel gauge reads full...sending unit is bad.

Is this correct?

Considering BOTH read exactly 1/8 low when the tanks are crammed full, I just assumed it's in the dash.

Bill
 
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Old Feb 16, 2015 | 06:50 PM
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Can someone explain to me how the sending units of a dual tank differ from the sending unit in the in cab tank?

With my problem, the first issue was that it didn't read the fuel level at all. I opened up the sending unit and removed varnished fuel from the fine coil windings and the copper contact.

Once that was cleaned, it would only read 3/4 full when topped off. When I moved the float to the full position, the copper contact didn't reach the end of the copper windings. With the float in the full position, I gently bent the contact so that it reached the end of the windings. Now with full swing of the float it reads from F to E.
 
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Old Feb 16, 2015 | 07:09 PM
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OK..
YOU ROCK!!


Went to the truck, turned on the key, folded the seat forward .
Grounded the Positive side and..

WATCHED THE FUEL GAUGE NEEDLE GO ALL THE WAY TO FULL !!!

LOL

THANKS GUYS.. It's been that way for over 30 years.
I find this board and bingo.

Thanks Ford guys..
YOU ROCK!!

 
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Old Feb 18, 2015 | 08:04 PM
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FYI


Pulled the sender, took it apart and found that the "Wiper" wasn't reaching the top.
Slightly bent it, put it back together, filled the tank...and


BINGO..


You guys have a fan.
Thanks all..


Id bet this was an issue since it was first sold.


Thanks again.


Bill
 
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Old Feb 18, 2015 | 08:40 PM
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I'm not certain what the ohms rating is on the truck fuel senders but, I suspect it's the same as the early Mustangs.

The early Mustang fuel senders are 10 ohms to 75 ohms. --10 ohms full, 75 ohms when empty.
 
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Old Feb 21, 2015 | 09:06 AM
  #15  
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Originally Posted by ultraranger
I'm not certain what the ohms rating is on the truck fuel senders but, I suspect it's the same as the early Mustangs.
The early Mustang fuel senders are 10 ohms to 75 ohms. --10 ohms full, 75 ohms when empty.
FYI

The sending unit on my 67 read;
Full = 6.4 ohms
Empty = 70 ohms
 
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