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The gauges work off the sending units. The sending units are variable resistors that increase or decrease the amount of "grounding" to control the gauge.
If the gauge is fully grounded, it will show the maximum on the gauge.
If it is partially grounded, it will show less.
Current flow is as follows:
12V to a voltage regulator, fasted to the back of the gauge cluster. The regulator is about an inch long, with tabs for wiring. It drops the voltage from 12V to about 6V, because the gauges need 6V not 12V to work properly. This wire to the regulator is black/green
The 6V current then flows from the regulator to and then through the gauge. This is a short wire behind the cluster, and is black/green.
Current then flows through a long wire from the gauge to the sending unit.
If I remember correctly, red/white to the temperature sender, brown or white/red to the oil, and orange to the fuel tank.
It sounds to me that you may have bypassed the voltage regulator somehow, and applied a full 12V to the gauges.
The gauges need about 6V, not 12V to work properly.
The gauges work off the sending units. The sending units are variable resistors that increase or decrease the amount of "grounding" to control the gauge.
If the gauge is fully grounded, it will show the maximum on the gauge. If it is partially grounded, it will show less.
Current flow is as follows:
12V to ICVR (Instrument Cluster Voltage Regulator) fastened to the back of the gauge cluster. The regulator is about an inch long, with tabs for wiring. It drops the voltage from 12V to about 6V, because the gauges need 6V not 12V to work properly. This wire to the regulator is black/green.
B9MZ-10804-C .. ICVR (Motorcraft GR-508) / Obsolete - Available from auto parts stores.
You have to replace the ICRV, that is all you can do. I have read some post that you can make one very cheap, but I just bought mine from the local parts store.
All it is, a bimetallic strip that makes/breaks contact intermittently. So, 12 volts constant DC is pulsed a couple times every second or so and averages around 6 volts something like that. The gauges are slow to react, so it works fine. Make sure the CVR is actually bad is what I'm getting at.
Hm, they went up? RockAuto has one for around $40; this is why a lot of folks just cruft together a couple rat shack regulators for a few bucks. The schematic and parts list is on the net.
OH ITS BAD... the wire that raps the inside of one of the small flat strips was burnt..
(yea i took it apart lol..) and the 2 inside pieces were touching.
so since its 12v dc fluctuations that makes 6 as you say.. couldn't i use say a 6 volt car cell phone charger.. that would be the 6 volts required for the gauges to work right? or even a step down?
Suggest check to see that the instrument panel is well ground especially if it's of the plastic sweeping speedo variety, also, the connections at the gauge are secure. On my 65 ran a ground wire from the instrument cluster to a clean surface on the pedal assembly.