Notices
1948 - 1956 F1, F100 & Larger F-Series Trucks Discuss the Fat Fendered and Classic Ford Trucks

Old George (mini) Build Thread

Thread Tools
 
Search this Thread
 
Old Jan 23, 2015 | 11:10 PM
  #31  
DougofMontana's Avatar
DougofMontana
Tuned
Joined: Aug 2013
Posts: 487
Likes: 7
From: Cameron, NC
Nice job and Lookin' good!
 
Reply
Old Jan 24, 2015 | 03:01 AM
  #32  
big job's Avatar
big job
Fleet Mechanic
20 Year Member
Photogenic
Photoriffic
Liked
Joined: Dec 2005
Posts: 1,602
Likes: 44
sweet job, now to install a real steering wheel !!!!
 
Reply
Old Jan 24, 2015 | 12:40 PM
  #33  
sere0501's Avatar
sere0501
Thread Starter
|
Senior User
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jun 2011
Posts: 495
Likes: 2
From: Montana
Thanks fellas!

Joe, I appreciate your help in steering me towards a fuse box, and the insight.

Doug, I'd love to see more photos of your emergency kit.

Big job, a steering wheel would be nice indeed. I tried to take the beat up one off the f2 but ran out of time before it sold.

Enjoy your Saturday
 
Reply
Old Jan 24, 2015 | 07:30 PM
  #34  
sere0501's Avatar
sere0501
Thread Starter
|
Senior User
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jun 2011
Posts: 495
Likes: 2
From: Montana
Made a little progress today. Got a few odds and ends buttoned up and have everything except the dome light and switch wired. Put some fuses in and put power to it. Everything worked! I even bumped the starter to see if it would turn, and it did. Then I went through and started to clean things up a bit. I had run this conduit across the back because I will be adding a Mustang tank at some point and I wanted to be sure I wouldn't have to move it.


Of course I didn't want the wires touching the metal, so once everything tested out fine I finished it up.







Down here I ended up using liquid tape and then running some lume.


Not quit finished


I needed to get my horn out and this front piece needed to come off in order to get it out. The screws hadn't moved in 65 years or so, so they fought me tooth and nail. They didn't break or strip out, but I wanted to cleanup the threads a bit. I plan on having a look at the horn sometime in the near future and see if I can get it to work.


After that I sorted out all the wires under the hood and now I can sleep a little better:



Before




After




Enjoy the rest of your weekend!
 
Reply
Old Jan 24, 2015 | 11:11 PM
  #35  
Jolly Roger Joe's Avatar
Jolly Roger Joe
Lead Driver
Joined: Jul 2011
Posts: 6,599
Likes: 34
From: Rockingham, VA
I like what you've done with the wiring.

But I don't understand the comment about using conduit to keep the wires away from the metal. The conduit is metal.
 
Reply
Old Jan 25, 2015 | 12:08 AM
  #36  
sere0501's Avatar
sere0501
Thread Starter
|
Senior User
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jun 2011
Posts: 495
Likes: 2
From: Montana
Originally Posted by Jolly Roger Joe
I like what you've done with the wiring.

But I don't understand the comment about using conduit to keep the wires away from the metal. The conduit is metal.

Thanks Joe. I just meant that I didn't want the wires touching the rough edges of the conduit, so I ran the plastic lume inside the medal conduit and taped it together so there is a barrier between the wires and the sharp conduit edges.



Over time the metal would rub away at the insulation.




The plastic lume is inside the metal conduit to provide a barrier.


I hope that makes sense Joe.
 
Reply
Old Jan 25, 2015 | 01:41 AM
  #37  
Jolly Roger Joe's Avatar
Jolly Roger Joe
Lead Driver
Joined: Jul 2011
Posts: 6,599
Likes: 34
From: Rockingham, VA
Originally Posted by sere0501
Thanks Joe. I just meant that I didn't want the wires touching the rough edges of the conduit, so I ran the plastic lume inside the medal conduit and taped it together so there is a barrier between the wires and the sharp conduit edges.



Over time the metal would rub away at the insulation.




The plastic lume is inside the metal conduit to provide a barrier.


I hope that makes sense Joe.
Sure it does. I missed that somehow.
 
Reply
Old Jan 25, 2015 | 10:59 AM
  #38  
sere0501's Avatar
sere0501
Thread Starter
|
Senior User
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jun 2011
Posts: 495
Likes: 2
From: Montana
I wasn't very clear in my description Joe, my bad. I just didn't like the idea of the wires rubbing on the edges of the medal conduit. So the plastic lume is run in only a inch or 2 and then taped up. Like this:




It has to be compressed a bit to fit in


Here is a better shot of where I ran the conduit in the rear:


In the channel right by the tailgate.


With the conduit set up the way it is I will still be able to access and run wires in and out if needed without pulling up the bed (after I actually put it in).

I also used conduit on my main run front to back. I used an 8' section and it went from just in front of the master cylinder to about where the rear end sits. Here's some shots of that:



I'll use some conduit hangers to secure them soon.




Again, plastic lume inside the medal about an inch and taped. This is just in front of the MC and cross member.




I took the lume through the frame to get a clean run up to the engine bay.




Kind of hard to see but it pops out here and goes up.




The other piece of lume holds my wire going to the brake light switch. The 2 small holes and 1 large hole on the left are where the foot mounted high beam switch was.


Here is where the 8' conduit terminates in the rear:




I also think it's worth mentioning that up in the engine bay, if you are running all the plastic lume like I did you have to leave any fusible links exposed.
Notice the grey wire next to the red running from the Alt:




And also the grey wire coming from the starter solenoid:



The 2 small red wires with the white plug power my headlight harness.


Gotta go get a few things done before church. Happy Sunday!
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Jan 25, 2015 | 11:01 AM
  #39  
DougofMontana's Avatar
DougofMontana
Tuned
Joined: Aug 2013
Posts: 487
Likes: 7
From: Cameron, NC
Things are looking tidy! Great work
 
Reply
Old Jan 25, 2015 | 11:07 AM
  #40  
sere0501's Avatar
sere0501
Thread Starter
|
Senior User
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jun 2011
Posts: 495
Likes: 2
From: Montana
Thanks Doug!

I thought I'd post a link to a tutorial that I did up last night on my H4 headlight harness install in case anyone is interested.

https://www.ford-trucks.com/forums/1...-tutorial.html
 
Reply
Old Jan 30, 2015 | 10:34 AM
  #41  
sere0501's Avatar
sere0501
Thread Starter
|
Senior User
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jun 2011
Posts: 495
Likes: 2
From: Montana
A little progress so far this week. We've been tearing out glass and putting in glass. I only have time to show the tearing out of the front/back glass, so here goes:

I knew the rubber had to be replaced on both the front and rear, and I just figured on replacing the glass whiled I was at it. The back was original Ford script, but had a few BB gun holes in it . Wish I could have kept it, but I do have plans for the script I'll tell you about later. On to the picture show:

The front rubber was so hard I could not even cut it with a razor blade so I started trying to use a hammer/screwdriver........


I think it might need replaced......





Then I realized that the top shouldn't have seen as much sun and should be more pliable. I was right, and was able to actually cut it away.


OOppps




The front window installs from the outside in, so you have to cut away from the inside out to get it out.




Once the top was cut away I could push it out.




Then just pull up and out.


Next was accessing the rust and removing the tabs that might get in the way of installation.


The rust was all on the driver's side. No holes, but some pitting.




Tabs were already bent down




I won't be using any chrome trim so I will cut them out.




Tabs are cut








A little prep and primer so it'll last at least until the rubber goes bad ( I hope)








The primer matches the original pretty close, so I will wait and see what it looks like after the new rubber/window is in before I touch up with any paint.




No more rust!




Ford script on back.




Bullet holes on back.




Cut the back window from the outside, and install from the inside.






Nice and clean here, no rust.




Don't push too hard or this will happen....... Thankfully my Ford script is in tact!


Hope you enjoyed the photos,and have a happy Friday! Off to work
 
Reply
Old Jan 30, 2015 | 09:03 PM
  #42  
sere0501's Avatar
sere0501
Thread Starter
|
Senior User
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jun 2011
Posts: 495
Likes: 2
From: Montana
In other news; I started the task of rebuilding the wing windows while Old George was in the shop. Now he's back, so my youngest and I started putting one side together. I didn't document the tear down very well, but here's what the install looks like:

I started with tearing everything down and getting things cleaned/painted.




Drilled these out with 1/8" bit






Took a picture so I could remember how it goes back together.


I didn't realize these were brass, so I shined'em up a bit:




Gotta love the Dremel!




Before




Prepped




Primed/painted




Ready for rubber


Been looking for a reason to get a rivet gun:








Couldn't get the rivet gun on the inside one so I had to get it from the back




Dennis Carpenter seal, ready to go


Now to the install: Vintique Anti rattle kit





Nice kit!








I sprayed the inside of the door with WD40 to give it a little protection:


Dry rust....




Wet rust.....








Need to clean off the old sealant or it will interfere with the new felt




That's better




hard to get to this one, but the WD40 helped loosen it up I think. Hit it with Acetone so the new sealant could have something to stick to.


Trial fit:






Make sure this lines up before you tighten everything down




Top felt in




New on left, old on right




I used both,and the old held a bit better (I think because the corrosion helped it hold better.






Window in




Now the regulator






Not too bad








One side done!


I plan on doing up a more detailed tutorial in the near future on the anti rattle kit I used. Enjoy your weekend!
 
Reply
Old Jan 30, 2015 | 09:15 PM
  #43  
Jolly Roger Joe's Avatar
Jolly Roger Joe
Lead Driver
Joined: Jul 2011
Posts: 6,599
Likes: 34
From: Rockingham, VA
Nice work! Well documented and great pictures. Thanks for sharing your work.
 
Reply
Old Jan 30, 2015 | 09:25 PM
  #44  
DougofMontana's Avatar
DougofMontana
Tuned
Joined: Aug 2013
Posts: 487
Likes: 7
From: Cameron, NC
Thanks for the share! Looking forward to being at the point in my build when I can do this!
 
Reply
Old Jan 30, 2015 | 09:37 PM
  #45  
Rimrock F1's Avatar
Rimrock F1
Posting Guru
Joined: Apr 2013
Posts: 1,170
Likes: 2
From: Rimrock AZ
Wow, you've been busy! Thanks for the great documentation.
 
Reply



All times are GMT -5. The time now is 05:49 PM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE