Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

4inch exhaust install

Thread Tools
 
Search this Thread
 
Old Dec 26, 2014 | 10:50 PM
  #1  
sand1's Avatar
sand1
Thread Starter
|
Elder User
Joined: Jan 2008
Posts: 657
Likes: 2
From: 602
4inch exhaust install

How difficult is it to do a turbo back straight pipe kit 4inches and about how long does it take I did a couple on my 7.3s and were fairly easy but haven't did one on a 6,0 yet my truck is a 06
 
Reply
Old Dec 26, 2014 | 11:23 PM
  #2  
Shaneb75's Avatar
Shaneb75
Strokin Okie
20 Year Member
Liked
Loved
Joined: Apr 2004
Posts: 1,883
Likes: 21
From: Oklahoma
Club FTE Silver Member

Originally Posted by sand1
How difficult is it to do a turbo back straight pipe kit 4inches and about how long does it take I did a couple on my 7.3s and were fairly easy but haven't did one on a 6,0 yet my truck is a 06

If the kit has a 3.5" down pipe, a couple of hours. I've heard that a 4" down requires additional bad language, liquid refreshments, and a hammer...
 
Reply
Old Dec 26, 2014 | 11:30 PM
  #3  
Pete_H's Avatar
Pete_H
Senior User
Joined: Jul 2002
Posts: 111
Likes: 1
From: Palm Harbor , Florida
I/ agree, 3.5 downpipe = about 2- 2.5 hours in and out. having another set of hands to get the alignment correct would be very helpful.
 
Reply
Old Dec 26, 2014 | 11:41 PM
  #4  
87crewdually's Avatar
87crewdually
Lead Driver
15 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2006
Posts: 6,496
Likes: 94
From: So. Jersey
If you're doing this on the ground you will most likely have to cut the old down pipe to get it out.
 
Reply
Old Dec 26, 2014 | 11:44 PM
  #5  
sand1's Avatar
sand1
Thread Starter
|
Elder User
Joined: Jan 2008
Posts: 657
Likes: 2
From: 602
I'll definitely be on the ground doing this so what has to be finessed if a 4 . Inch dp is being used
 
Reply
Old Dec 27, 2014 | 01:27 AM
  #6  
MisterCMK's Avatar
MisterCMK
Fleet Owner
20 Year Member
Photogenic
Photoriffic
Liked
Joined: Mar 2003
Posts: 24,724
Likes: 74
From: Blue Hill Township
Originally Posted by sand1
I'll definitely be on the ground doing this so what has to be finessed if a 4 . Inch dp is being used
The firewall. The 4" downpipe is pointless

Sent from my mind thanks to the Internet and an app.
 
Reply
Old Dec 27, 2014 | 01:38 AM
  #7  
sand1's Avatar
sand1
Thread Starter
|
Elder User
Joined: Jan 2008
Posts: 657
Likes: 2
From: 602
$o what size is the stock dp
 
Reply
Old Dec 27, 2014 | 08:10 AM
  #8  
Shaneb75's Avatar
Shaneb75
Strokin Okie
20 Year Member
Liked
Loved
Joined: Apr 2004
Posts: 1,883
Likes: 21
From: Oklahoma
Club FTE Silver Member

Originally Posted by sand1
$o what size is the stock dp
IIRC, the stock DP is 3", and from the cat back is 3.5".

You will either be persuading (with a hammer) the firewall as mentioned or the pipe. Not worth the effort IMO. The MBRP 4" TB system I bought came with the 3.5 DP. I don't remember there being an option to get a 4" instead...
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-1

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-2

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-3

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-4

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-5

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-6

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-7

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-8

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-9

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
Old Dec 27, 2014 | 11:29 AM
  #9  
92will's Avatar
92will
Senior User
Joined: May 2008
Posts: 374
Likes: 1
I bought magnaflow 4" turbo back system with muffler and car delete. I haven't installed it yet. Was actually going to this weekend, but been pretty lazy so will get to it in the next few weeks. I think my down pipe is 4" but now I'm not sure. I have heard it is a pain, but doable. I just want to keep EGT's down while towing 12k fifth wheel.


When are you doing yours?
 
Reply
Old Dec 27, 2014 | 11:34 AM
  #10  
92will's Avatar
92will
Senior User
Joined: May 2008
Posts: 374
Likes: 1
I just looked and my down pipe is 4". whoo hoo!! sounds like fun. There is a flat spot on part of the down pipe. Maybe it was put there to help, I don't know. I knew the down pipe was going to be the biggest problem by far, especially doing it on the ground and by myself. I will get the wife or one of the kids to help with that part though.


What part of the firewall needs to be massaged? What part to avoid?
 
Reply
Old Dec 27, 2014 | 11:36 AM
  #11  
Shaneb75's Avatar
Shaneb75
Strokin Okie
20 Year Member
Liked
Loved
Joined: Apr 2004
Posts: 1,883
Likes: 21
From: Oklahoma
Club FTE Silver Member

Originally Posted by 92will
I bought magnaflow 4" turbo back system with muffler and car delete. I haven't installed it yet. I think my down pipe is 4" but now I'm not sure.
The PO of my brothers truck installed a 4" Magnaflow system, it actually has the 4" DP. So yours very well could be as well.They chose to hammer on the pipe instead of the FW.
 
Reply
Old Dec 27, 2014 | 12:47 PM
  #12  
Grant-Dieseltech's Avatar
Grant-Dieseltech
Senior User
Joined: Oct 2014
Posts: 224
Likes: 0
4" down pipe is also too big if you have a ZF6...
That takes a lot of hammer.
 
Reply
Old Dec 27, 2014 | 01:13 PM
  #13  
92will's Avatar
92will
Senior User
Joined: May 2008
Posts: 374
Likes: 1
Im of the school of thought that if you have a 3.5" downpipe, you might as well have 3.5" all the way. Not true? Seems like a bottle neck is a bottle neck. How can 4" out the back flow more than the 3.5" down pipe?
 
Reply
Old Dec 27, 2014 | 03:59 PM
  #14  
sand1's Avatar
sand1
Thread Starter
|
Elder User
Joined: Jan 2008
Posts: 657
Likes: 2
From: 602
I may jus buy the cat delete pipe and take the muffler off and leave the rest stock
 
Reply
Old Dec 27, 2014 | 08:01 PM
  #15  
MisterCMK's Avatar
MisterCMK
Fleet Owner
20 Year Member
Photogenic
Photoriffic
Liked
Joined: Mar 2003
Posts: 24,724
Likes: 74
From: Blue Hill Township
Originally Posted by 92will
Im of the school of thought that if you have a 3.5" downpipe, you might as well have 3.5" all the way. Not true? Seems like a bottle neck is a bottle neck. How can 4" out the back flow more than the 3.5" down pipe?
Not true. You are forgetting that exhaust velocity changes as you get further from the turbo.

Sent from my Telegraph using IB AutoGroup
 
Reply



All times are GMT -5. The time now is 02:05 PM.

story-0
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-1
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-2
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-3
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-4
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-5
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-6
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-7
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-8
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-9
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE