Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

Fuel Gauge E

Thread Tools
 
Search this Thread
 
Old Jan 12, 2015 | 01:07 PM
  #31  
PowerLines's Avatar
PowerLines
Thread Starter
|
Senior User
Joined: Apr 2006
Posts: 115
Likes: 0
From: Washington
Originally Posted by Misky6.0
The 2004 Dash has a DIAG mode too!

Hopefully, you have an ODBII gauge?

Could the fuel float have a hole? and thus always SINK? Since it's ohm-ing out correctly maybe it just won't float?
ie: you ran the tank down low, the fuel sender got "stuck" at the bottom of the tank. You then filled it up and the fuel covered the float.
now that you removed the float - maybe it'll just work fine once it's re-installed.. (as long as it doesn't get stuck near the bottom again)

I am pretty sure you can query the fuel level (i.e.: scangauge2 Xcode) this should help you determine whether the PCM is getting anything in terms of fuel level from the tank.. Then you can decide whether the issue is getting a value FROM the sender - OR a display issue in the cluster (and overhead)..

I also believe you can put the DASH into "diagnostic mode" by holding DOWN the trip reset button AND then turning the key "ON" (NOT to start).
Actually, maybe you DO start it - I can't recall that part.. (try it one way or the other..)

Then release the trip button. IIRC, you then press/release the trip button to cycle through the various sensor values by looking at the odometer digital readout.
We looked the float over pretty good and nothing stood out. Nothing changed after reinstalling it.
The only thing I have is the sct programmer that came with the truck. I'm not too sure what it will tell me as far as fuel levels go....I plugged it into the ODBII port and found some codes for glow plugs and such.
 
Reply
Old Jan 12, 2015 | 02:01 PM
  #32  
Misky6.0's Avatar
Misky6.0
Lead Driver
15 Year Member
Liked
Loved
Community Favorite
Joined: Oct 2010
Posts: 5,420
Likes: 16
From: Ouray, CO
Originally Posted by PowerLines
We looked the float over pretty good and nothing stood out. Nothing changed after reinstalling it.
The only thing I have is the sct programmer that came with the truck. I'm not too sure what it will tell me as far as fuel levels go....I plugged it into the ODBII port and found some codes for glow plugs and such.
I'd try the dash DIAG mode then.. (but I would suspect it's going to reveal the PCM thinks the tank is empty).

I've not seen the float - so I'm not sure if it's like a boat that fills with water and sinks - or if it's made of a material that floats and thus won't "fill with fuel".
 
Reply
Old Jan 12, 2015 | 02:07 PM
  #33  
PowerLines's Avatar
PowerLines
Thread Starter
|
Senior User
Joined: Apr 2006
Posts: 115
Likes: 0
From: Washington
Originally Posted by Misky6.0
I'd try the dash DIAG mode then.. (but I would suspect it's going to reveal the PCM thinks the tank is empty).

I've not seen the float - so I'm not sure if it's like a boat that fills with water and sinks - or if it's made of a material that floats and thus won't "fill with fuel".
It's a solid cylindrical shaped piece that floats. Diagnosis for the dash is hold trip down, key to run and let go of button right? Keep pressing to cycle through tests?
 
Reply
Old Jan 12, 2015 | 05:59 PM
  #34  
PowerLines's Avatar
PowerLines
Thread Starter
|
Senior User
Joined: Apr 2006
Posts: 115
Likes: 0
From: Washington
OK.........So.......Got it fixed! While I was waiting for my brother in law to show up I just so happened to call a wrecking yard to check on if they had any new trucks in with the overhead console. One had arrived a couple days ago and it was still intact. Drove out there and brought back just the computer. Brother in law shows up for round 2 of troubleshooting, I found a couple blown fuses that didn't mean much. We also found and repaired an exhaust leak at the flange while checking electrical connections under the truck. For grins, I replaced the trip computer and it actually turned on. I figured with my luck it would have been damaged. And the best part is my fuel gauge is now working!
I was curious so I unplugged it and my fuel gauge was still reading correctly. So....I assume my buddies "repair" must have caused a short back to the fuel gauge when plugged in.
Total cost: $68 for the trip computer with a 6 month warranty and a case of beer for the BIL.

I appreciate all the help guys. I'm not sure if anybody else would ever have this exact scenario but hopefully it's useful.
 
Reply
Old Jan 12, 2015 | 09:42 PM
  #35  
Yahiko's Avatar
Yahiko
Fleet Owner
10 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2012
Posts: 27,307
Likes: 549
From: Spanaway
Good to hear you got it fixed. The better part is you did not have
to go to the casino or raid the kids college fund to pay for the part.

Sean
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
UncleTom
2004 - 2008 F150
2
Mar 25, 2013 06:07 PM
past5
1999 - 2016 Super Duty
10
May 8, 2010 12:07 PM
hangon2me
6.0L Power Stroke Diesel
2
Mar 1, 2009 07:40 AM
fourxdigger
1987 - 1996 F150 & Larger F-Series Trucks
1
Jul 26, 2007 01:04 PM
1gary
6.0L Power Stroke Diesel
5
Oct 30, 2004 08:42 AM




All times are GMT -5. The time now is 02:36 AM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE