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Old Oct 13, 2014 | 05:03 PM
  #1  
jigs-n-fixtures's Avatar
jigs-n-fixtures
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From: Salmon, Idaho
Alternator wiring.

Upgraded the alternator in my 89. The new one is rated at 120-amps. The load sheet that came with it indicated a peak output of 135-amps.


Since I installed it, I've blown two 14-guage fusible links. The stock one and the replacement I installed.


This means the new alternator is delivering more amps than the stock wiring can handle, and I need to rewire.


In stripping out the factory harness I found two parallel leads from the alternator, Black wires with white tracers, that are then connected to the fusible link. Why did Ford run the two wires several feet before combining them? The extra couple of feet of parallel wires had to have cost a lot of money, when you figure the cost of that couple of feet in all of the V8 wiring harnesses.


I doesn't make sense to me And, I'd like to know why they did it.
 
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Old Oct 14, 2014 | 12:47 AM
  #2  
Torky2's Avatar
Torky2
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Originally Posted by jigs-n-fixtures
In stripping out the factory harness I found two parallel leads from the alternator, Black wires with white tracers, that are then connected to the fusible link. Why did Ford run the two wires several feet before combining them? The extra couple of feet of parallel wires had to have cost a lot of money, when you figure the cost of that couple of feet in all of the V8 wiring harnesses.

I doesn't make sense to me And, I'd like to know why they did it.
This was also common in Ford RWD cars of old. The two wires are in parallel, so it doubles the ampacity of just the single wire of same gauge.
In the "let's-burn-down-the-vehicle" alternator that had the B+ connection as a plug-in on the periphery of the alternator, the two wires went through two different pins on the alternator towards battery inline harness connector. This allowed a smaller multi-pin connector to be used.
 
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Old Oct 14, 2014 | 09:17 AM
  #3  
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This is why most folks will do the 3g altenator upgrade and improve the wiring harness in the process with a 175amp fusible link.
 
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