Notices
Pre-Power Stroke Diesel (7.3L IDI & 6.9L) Diesel Topics Only

'91 dually starter replacement?

Thread Tools
 
Search this Thread
 
Old Sep 20, 2014 | 03:02 PM
  #1  
BubbaBud's Avatar
BubbaBud
Thread Starter
|
Freshman User
Joined: Sep 2007
Posts: 28
Likes: 0
'91 dually starter replacement?

Engine is dragging and can't get it started. Feel pretty sure the starter has gone bad. I had it rebuilt 10 years ago, but use the truck only occassionaly. Question is: anyone have any good ideas how to get that #@$% thing off? I can't get my hand up to the side to get a socket on that top bolt. I'm laying on my back and just don't seem to have the ability to reach in/up there. I wondering if took that rubber tire guard inside the fender if it's possible to get to the top bolt from the side. BTW, just put 2 new batteries in it. Any help/ideas appreciated. 'bout to lose my religion with this. Bill
 
Reply
Old Sep 20, 2014 | 03:16 PM
  #2  
FORDF250HDXLT's Avatar
FORDF250HDXLT
Fleet Owner
15 Year Member
Community Builder
Liked
Community Favorite
Joined: Jul 2006
Posts: 20,347
Likes: 803
From: Mi'kma'ki
you don't reach up there to get it off.that's the key.you simply use the correct length socket and extension(s) so that your ratchet just clears the rear of the starter (without hitting the frame of course) and then it's easy peasy.
once the bolt is loose,you must avoid trapping your ratchet up against the frame by first removing the ratchet when it still clears and use your fingers on the extension(s) to turn it out the rest of the way.
when placing the bolt back in with a new/reman starter you can fish it up in with the socket and extension(s) then using your other hand,feel and kinda help guide the bolt into the hole using a finger or two,then turn the extensions in then snug up once the ratchet fits between starter end and frame again.
if you don't find the correct combo........it's all over before you begin.don't even bother until you source the correct tools.

if you appear to have the correct length socket/extension combo that would just clear the rear of the starter but it simply doesn't line up on the bolt,then that means the wire is in the way.disconnect it from the battery first (as you will be doing anyway) and just unbolt the wire from the starter and get it out of the way first.
 
Reply
Old Sep 20, 2014 | 03:48 PM
  #3  
BubbaBud's Avatar
BubbaBud
Thread Starter
|
Freshman User
Joined: Sep 2007
Posts: 28
Likes: 0
right extension

Thanks, yes that's how I've tried to tackle it. I just can't seem to get the socket on to the bolt....kind of 'wiggly' with the long extension. I think it's about at the 11 o'clock position and am using a 1/2" deep socket. Maybe the bolt's 'buggered'....or am I using the wrong size. Maybe I just don't have the right combination of patience and dexterity anymore!
 
Reply
Old Sep 21, 2014 | 08:26 AM
  #4  
mu2bdriver's Avatar
mu2bdriver
Junior User
Joined: Dec 2013
Posts: 91
Likes: 0
I just changed my starter Friday and used a 1/4" rachet and two shorter extensions to get to the top one. I forget which size the bolt head is but I remember a metric socket went on the tightest. 12 or 13mm or something like that. I used a short socket because a deep one would make contact with the starter case. I stuck the rachet between the frame and starter with the handle pointing to the sky to get the top bolt out. It was an original starter and about 2" longer than the replacement I put in so wiggling it out took a few minutes. My new starter cranks about 50% faster now.
 
Reply
Old Sep 21, 2014 | 09:29 AM
  #5  
BubbaBud's Avatar
BubbaBud
Thread Starter
|
Freshman User
Joined: Sep 2007
Posts: 28
Likes: 0
1/4" drive!

Thanks! Definitely worth a try. Fact is, I had pulled this thing out 10 yrs ago, just can't remember what worked.
 
Reply
Old Sep 21, 2014 | 10:48 AM
  #6  
airdale94's Avatar
airdale94
Tuned
Joined: Jul 2012
Posts: 426
Likes: 0
From: Topeka,Ks.
Harbor Freight has wobble extensions. They provide limited swivel but sometimes are just the ticket.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
ithaca1230
6.0L Power Stroke Diesel
12
Dec 30, 2016 09:51 PM
TheOtherStyle
Pre-Power Stroke Diesel (7.3L IDI & 6.9L)
14
Sep 7, 2013 08:29 AM
summitdog
1999 - 2003 7.3L Power Stroke Diesel
18
Aug 5, 2013 05:32 PM
mike5097
Pre-Power Stroke Diesel (7.3L IDI & 6.9L)
4
Oct 13, 2005 10:37 PM
kingcoda
Pre-Power Stroke Diesel (7.3L IDI & 6.9L)
3
Sep 5, 2004 09:43 AM




All times are GMT -5. The time now is 01:07 AM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE