Notices
1980 - 1986 Bullnose F100, F150 & Larger F-Series Trucks Discuss the Early Eighties Bullnose Ford Truck

Door panels and misc issues

Thread Tools
 
Search this Thread
 
Old Sep 1, 2014 | 01:39 AM
  #1  
lavatan's Avatar
lavatan
Thread Starter
|
Laughing Gas
Joined: Oct 2010
Posts: 997
Likes: 2
From: Rock Valley, IA
Door panels and misc issues

I was wondering if anyone had any tips on how to repair door panels that are pretty weathered. They're weathered to the point that I have holes. I don't know if there is some kind of plastic bondo that I can use.

Also, I have noticed that anything over 45mph my truck vibrates pretty bad. I'm thinking it's the drive shaft is bent or out of balance. It isn't the wheels as I can't feel it in the steering wheel.

The shift lever vibrates quite a bit when I get up to speed and it's either the transmission or drive shaft.

The reason I know it's not the engine is because I can rev the engine and not feel the vibration. I can get it up to 5500 rpm and it's smooth as butter.

Any thoughts?

Thanks.
 
Reply
Old Sep 1, 2014 | 07:07 AM
  #2  
ArdWrknTrk's Avatar
ArdWrknTrk
pedant
Joined: Jan 2008
Posts: 23,576
Likes: 40
From: EXTREME southwest CT
Club FTE Silver Member

Auto body supply shops will have filler for plastic bumper fascia.
This will stick and flex but there's no way to duplicate the texture of the door panel.
Have you considered replacements?
Driveline vibration can have many causes.
Beyond worn or dry universal joints, it could be;
An oil saturated transmission mount.
Worn tailshaft bushing.
Bad splines.
Shaft itself bent or out of balance.
Yoke wallowed out so the U-joint is not tight.
 
Reply
Old Sep 1, 2014 | 09:17 AM
  #3  
Gary Lewis's Avatar
Gary Lewis
FTE Legend
15 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jul 2010
Posts: 32,875
Likes: 48
From: Northeast, OK
Jim is spot-on as always. But as the vibration is a recent issue I'd bet on a u-joint.

For the door panels, I've never seen one so bad as to have holes all the way through, so they must really be bad. I would go to a salvage and look for some as every panel I've ever seen was better than yours. And I live in an area that gets very high UV.
 
Reply
Old Sep 1, 2014 | 10:16 PM
  #4  
lavatan's Avatar
lavatan
Thread Starter
|
Laughing Gas
Joined: Oct 2010
Posts: 997
Likes: 2
From: Rock Valley, IA
We're working on identifying the issue with the vibration.

Unfortunately the panels that have the holes in them are for the rear doors and finding panels for those are slim to none. I'll see about repairing them.
 
Reply
Old Sep 2, 2014 | 01:58 AM
  #5  
Trackerrrr's Avatar
Trackerrrr
Senior User
Joined: May 2014
Posts: 376
Likes: 2
From: Lake Elsinore
Originally Posted by lavatan
We're working on identifying the issue with the vibration.

Unfortunately the panels that have the holes in them are for the rear doors and finding panels for those are slim to none. I'll see about repairing them.
I've got a left rear door panel from my '83 that you can have for shipping but you'll have to fix the speaker holes that were hacked into it. I swapped a '92 rear door and the old panel don't fit.

 
Reply
Old Sep 2, 2014 | 02:02 AM
  #6  
Trackerrrr's Avatar
Trackerrrr
Senior User
Joined: May 2014
Posts: 376
Likes: 2
From: Lake Elsinore
Originally Posted by ArdWrknTrk
Auto body supply shops will have filler for plastic bumper fascia.
This will stick and flex but there's no way to duplicate the texture of the door panel.
Have you considered replacements?
Driveline vibration can have many causes.
Beyond worn or dry universal joints, it could be;
An oil saturated transmission mount.
Worn tailshaft bushing.
Bad splines.
Shaft itself bent or out of balance.
Yoke wallowed out so the U-joint is not tight.
I just went through this with my '83 crewcab dually. I had to replace all u-joints, the center carrier bearing, the center yoke/splines, and the rear yoke. Try unhooking the driveshaft at the differential and check the u-joint there. Then start working your way foward and check each component for wear and/or damage. It doesn't take very long.
 
Reply
Old Sep 2, 2014 | 08:10 AM
  #7  
lavatan's Avatar
lavatan
Thread Starter
|
Laughing Gas
Joined: Oct 2010
Posts: 997
Likes: 2
From: Rock Valley, IA
I've never dealt with the center support other than to take it down and put it back in again. I've never replaced it. How much "give" is it supposed to have? In other words, how can I tell that it's bad?
 
Reply
Old Sep 2, 2014 | 08:16 AM
  #8  
ArdWrknTrk's Avatar
ArdWrknTrk
pedant
Joined: Jan 2008
Posts: 23,576
Likes: 40
From: EXTREME southwest CT
Club FTE Silver Member

Is the bearing crunchy or loose?
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-1

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-2

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-3

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-4

Every 2026 Ford Engine Explained

 Brett Foote
story-5

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-6

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-7

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-8

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-9

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
Old Sep 2, 2014 | 08:22 AM
  #9  
lavatan's Avatar
lavatan
Thread Starter
|
Laughing Gas
Joined: Oct 2010
Posts: 997
Likes: 2
From: Rock Valley, IA
I'll have to look tonight when I get home. I'll let you know what I find.
 
Reply
Old Sep 2, 2014 | 02:48 PM
  #10  
Trackerrrr's Avatar
Trackerrrr
Senior User
Joined: May 2014
Posts: 376
Likes: 2
From: Lake Elsinore
Also the center splines and slip yoke should be nice and smooth when sliding in and out. Binding is a bad sign. Look for cracks around the splines.
 
Reply
Old Sep 2, 2014 | 03:41 PM
  #11  
lavatan's Avatar
lavatan
Thread Starter
|
Laughing Gas
Joined: Oct 2010
Posts: 997
Likes: 2
From: Rock Valley, IA
Correct me if I am wrong, but I don't think my drive shaft has splines except for maybe in the center carrier bearing. The connections to the transmission and the rear diff are both u-joints. I'll take a look at the u-joints and give them a couple pumps from the grease gun. I'll see if I can separate the shaft from the carrier as well.
 
Reply
Old Sep 2, 2014 | 08:28 PM
  #12  
lavatan's Avatar
lavatan
Thread Starter
|
Laughing Gas
Joined: Oct 2010
Posts: 997
Likes: 2
From: Rock Valley, IA
I was looking at the drive shaft. The only splines are on the center carrier bearing. The carrier bearing is easily able to be moved up and down at least 1/4-1/2" without the mount moving. I'm trying to explain that it appears as though the rubber bushing is worn. I'm surprised it hasn't caused me more issues before now.

I'm going to remove the drive shaft tomorrow. Are there any special tools I might need in order to remove the carrier bearing?
 
Reply
Old Sep 3, 2014 | 02:32 AM
  #13  
Trackerrrr's Avatar
Trackerrrr
Senior User
Joined: May 2014
Posts: 376
Likes: 2
From: Lake Elsinore
Originally Posted by lavatan
I was looking at the drive shaft. The only splines are on the center carrier bearing. The carrier bearing is easily able to be moved up and down at least 1/4-1/2" without the mount moving. I'm trying to explain that it appears as though the rubber bushing is worn. I'm surprised it hasn't caused me more issues before now.

I'm going to remove the drive shaft tomorrow. Are there any special tools I might need in order to remove the carrier bearing?
I believe you need a 9/16 inch socket to get the two mounting bolts out. The rear section of the driveshaft should slip out easily once you've removed the two ujoint straps fron
from the rear pinion.
 
Reply
Old Sep 3, 2014 | 08:13 AM
  #14  
lavatan's Avatar
lavatan
Thread Starter
|
Laughing Gas
Joined: Oct 2010
Posts: 997
Likes: 2
From: Rock Valley, IA
I'm sorry if I wasn't clear. What I meant was removing the carrier bearing from the driveshaft and not the truck.
 
Reply
Old Sep 5, 2014 | 07:47 PM
  #15  
Trackerrrr's Avatar
Trackerrrr
Senior User
Joined: May 2014
Posts: 376
Likes: 2
From: Lake Elsinore
The carrier bearing is only held in with two bolts but you will have to remove the rear driveshaft section to get the bearing off the front section. If the rubber cushion is shot you might as well replace the entire assembly as it's cheap.
 
Reply



All times are GMT -5. The time now is 07:07 PM.

story-0
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-1
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-2
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-3
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-4
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-5
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-6
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-7
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-8
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-9
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE