Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

Too much smoke

Thread Tools
 
Search this Thread
 
Old Aug 20, 2014 | 08:20 AM
  #1  
grec-o-face's Avatar
grec-o-face
Thread Starter
|
Posting Guru
Joined: Apr 2010
Posts: 1,112
Likes: 0
From: South Shore, MA
Too much smoke

I've been running Brian's tunes for a few months now. I love the way the truck runs with them - though 90% of the time I'm driving around in the "low hp tow" tune. It seems to be the quietest, and provide shifting that works for my drive style.

Unfortunately, if I lean on the go-pedal to heavily (read: more than 1/2 throttle) to merge, or make a sudden lane change, I get way more smoke than I want. Enough to make me reconsider running a factory tune. (The "higher hp tunes" are much worse).

I'm planning on replacing the 6637 with a new element - or maybe even going back to the stock set-up for noise cancellation. What else can I look at to help reduce smoke output?
 
Reply
Old Aug 20, 2014 | 08:35 AM
  #2  
white Buffalo's Avatar
white Buffalo
Post Fiend
Joined: Sep 2006
Posts: 7,426
Likes: 6
From: Sioux Falls, SD
any other mods besides the chip & 6637 air intake? Stock turbo? Exhaust?
 
Reply
Old Aug 20, 2014 | 09:02 AM
  #3  
Tugly's Avatar
Tugly
Hotshot
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jan 2011
Posts: 18,849
Likes: 179
From: Puget Sound
You might have your tune adjusted. I have my tunes set to react to the MAP signal. If I don't see XYZ boost, it curtails the fuel to ZYX. This makes for a lousy race tune, but it's an excellent DD with good manners. Altitude also plays a factor (for those like me who radically change altitude in a single drive). The tune uses a different fueling strategy, depending on the BARO.
 
Reply
Old Aug 20, 2014 | 09:10 AM
  #4  
River19's Avatar
River19
Elder User
Joined: Jul 2009
Posts: 768
Likes: 1
From: Live VT, Work MA
Boost gauge & EGT Gauge?

Reason I ask is to see whether you are experiencing boost leaks......smoke is usually related (and someone with more of a clue can correct me) to a rich mixture so you have more fuel than your level of air intake can support cleanly.

I would look for boost leaks first, then check the turbo condition etc.

Was it always like this?
 
Reply
Old Aug 20, 2014 | 09:12 AM
  #5  
grec-o-face's Avatar
grec-o-face
Thread Starter
|
Posting Guru
Joined: Apr 2010
Posts: 1,112
Likes: 0
From: South Shore, MA
Originally Posted by white Buffalo
any other mods besides the chip & 6637 air intake? Stock turbo? Exhaust?
Sorry about that...
Just the basics for me; Tank mods w/ pre-pump Baldwin, 4" TB w/muffler, 6637, capped red line, AIH delete, coolant filter & gauges (including FP).

Originally Posted by Tugly
You might have your tune adjusted. I have my tunes set to react to the MAP signal. If I don't see XYZ boost, it curtails the fuel to ZYX. This makes for a lousy race tune, but it's an excellent DD with good manners. Altitude also plays a factor (for those like me who radically change altitude in a single drive). The tune uses a different fueling strategy, depending on the BARO.
Hmmm, I wonder if the MAP based fueling is something Brian gets into? I assume he's just 'dragging and dropping' the files - without much "customization" applied.
 
Reply
Old Aug 20, 2014 | 10:02 AM
  #6  
grec-o-face's Avatar
grec-o-face
Thread Starter
|
Posting Guru
Joined: Apr 2010
Posts: 1,112
Likes: 0
From: South Shore, MA
Originally Posted by River19
Boost gauge & EGT Gauge?

Reason I ask is to see whether you are experiencing boost leaks......smoke is usually related (and someone with more of a clue can correct me) to a rich mixture so you have more fuel than your level of air intake can support cleanly.

I would look for boost leaks first, then check the turbo condition etc.

Was it always like this?
Boost and EGTs seem to be appropriate for the load. Nothing out of the ordinary.

With a stock tune, it's fine. Little, to no smoke. The more aggressive the tune, the more smoke it produces. I understand that can be a result of too much fueling/inadequate air intake, but other vendor's tunes have produced less smoke.

I'll try to put some time aside and recheck for boost leaks anyhow.
 
Reply
Old Aug 20, 2014 | 10:15 AM
  #7  
River19's Avatar
River19
Elder User
Joined: Jul 2009
Posts: 768
Likes: 1
From: Live VT, Work MA
Originally Posted by grec-o-face
Boost and EGTs seem to be appropriate for the load. Nothing out of the ordinary.

With a stock tune, it's fine. Little, to no smoke. The more aggressive the tune, the more smoke it produces. I understand that can be a result of too much fueling/inadequate air intake, but other vendor's tunes have produced less smoke.

I'll try to put some time aside and recheck for boost leaks anyhow.
Sounds like we're all thinking about it right then; if there is no obvious signs of the usual suspects and other tunes have been better, then it must be the fueling strategy etc. of the tunes.....unless there is something else I'm missing....
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
jstihl
1999 - 2003 7.3L Power Stroke Diesel
29
Oct 27, 2016 06:45 PM
hydro man 17
1999 - 2003 7.3L Power Stroke Diesel
10
Sep 1, 2014 05:12 PM
rideracelivemx7
1994.5 - 1997 7.3L Power Stroke Diesel
22
Jan 19, 2010 02:00 PM
caleb6.9
Pre-Power Stroke Diesel (7.3L IDI & 6.9L)
13
Dec 30, 2009 02:30 PM
MustangMatt96GT
1994.5 - 1997 7.3L Power Stroke Diesel
9
Sep 11, 2009 07:52 AM




All times are GMT -5. The time now is 01:22 AM.

story-0
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-1
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-2
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-3
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-4
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-5
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-6
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-7
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-8
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-9
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE