Notices
Pre-Power Stroke Diesel (7.3L IDI & 6.9L) Diesel Topics Only

Brake Pedal soft

Thread Tools
 
Search this Thread
 
Old Jun 11, 2014 | 09:45 AM
  #1  
davidwjacob's Avatar
davidwjacob
Thread Starter
|
Freshman User
Joined: May 2014
Posts: 49
Likes: 0
From: Bensalem PA
Brake Pedal soft

Hey All,

I have my 1991 f350 7.3 dually, the brakes were just done by prof mech. My truck stops great , but the brake pedal goes almost to the floor, the truck stops on a dime now. but i dont know if this is normal. I have also replaced the vacuum pump in the last few weeks.

is that normal for this truck? or ?

thanks
Dave
 
Reply
Old Jun 11, 2014 | 11:23 AM
  #2  
Orpackrat's Avatar
Orpackrat
Senior User
Joined: Feb 2006
Posts: 385
Likes: 0
From: Salem Oregon
Does not sound normal to me but I'm getting into brake work.

I know a floor brake pedal would drive me crazy though. ..
 
Reply
Old Jun 11, 2014 | 12:15 PM
  #3  
irhunter's Avatar
irhunter
Laughing Gas
15 Year Member
Liked
Loved
Community Favorite
Joined: May 2009
Posts: 854
Likes: 49
From: Maine
Originally Posted by Orpackrat
Does not sound normal to me but I'm getting into brake work.

I know a floor brake pedal would drive me crazy though. ..

+1


Maybe speak to the guy who did the brakes? Did you ever have a correct pedal after the brake work was done?

You are not down on fluid, right? Without fluid loss, bad pedal with good stop sounds like a MC issue.

Roy
 
Reply
Old Jun 11, 2014 | 01:06 PM
  #4  
tjc transport's Avatar
tjc transport
i ain't rite
Joined: Mar 2005
Posts: 65,507
Likes: 5,563
From: Marlboro Mental Hospital.
Club FTE Gold Member
the master cylinder used was marginal when new and the pedal would slowly sink almost to the floor.. after years of complaints from my drivers, i switched all the trucks from the stock 1 1/16 or 1 1/8 master cylinders to the larger 1 5/16 master used on the F-Superduty.
and all the brake complaints disappeared.
 
Reply
Old Jun 11, 2014 | 04:22 PM
  #5  
irhunter's Avatar
irhunter
Laughing Gas
15 Year Member
Liked
Loved
Community Favorite
Joined: May 2009
Posts: 854
Likes: 49
From: Maine
Originally Posted by tjc transport
the master cylinder used was marginal when new and the pedal would slowly sink almost to the floor.. after years of complaints from my drivers, i switched all the trucks from the stock 1 1/16 or 1 1/8 master cylinders to the larger 1 5/16 master used on the F-Superduty.
and all the brake complaints disappeared.
The F-SD just bolts up to the booster and brake lines?
 
Reply
Old Jun 11, 2014 | 05:18 PM
  #6  
tjc transport's Avatar
tjc transport
i ain't rite
Joined: Mar 2005
Posts: 65,507
Likes: 5,563
From: Marlboro Mental Hospital.
Club FTE Gold Member
no, you need to modify the lines and booster to make it fit. the mount flange to the booster is 1/16 inch larger, and the lines are larger so they use bigger fittings.
i modified the boosters to accept the masters, and used larger line nuts to adapt them.

the larger piston moves a lot more fluid, resulting in much better brake applications with less pedal travel.
 
Reply
Old Jun 12, 2014 | 08:12 AM
  #7  
irhunter's Avatar
irhunter
Laughing Gas
15 Year Member
Liked
Loved
Community Favorite
Joined: May 2009
Posts: 854
Likes: 49
From: Maine
Originally Posted by tjc transport
the mount flange to the booster is 1/16 inch larger.
i modified the boosters to accept the masters.

What's involved in the "modify the booster"?
 
Reply
Old Jun 12, 2014 | 09:19 AM
  #8  
monte97z's Avatar
monte97z
Senior User
Joined: Jun 2010
Posts: 291
Likes: 0
From: Long Island, NY
I'd be interested to see how you did this as well, I have had a soft pedal for years and don't want to make the jump into hydroboost. My entire brake system is new, from booster to lines and and everything at the wheels and the pedal is still soft.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-1

Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-2

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-3

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-4

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-5

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-6

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-7

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-8

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-9

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
Old Jun 12, 2014 | 11:21 AM
  #9  
tjc transport's Avatar
tjc transport
i ain't rite
Joined: Mar 2005
Posts: 65,507
Likes: 5,563
From: Marlboro Mental Hospital.
Club FTE Gold Member
the master cylinder was 1/16 inch larger than the booster on my 88 to 91 trucks. so i used a die grinder and expanded the flange in the booster to make the master fit in it. then oblonged the mounting holes in the master so it would bolt onto the booster, because the bolt holes on the F-superduty master is a little wider than the holes on the 250-350 master.
 
Reply
Old Jun 12, 2014 | 02:17 PM
  #10  
monte97z's Avatar
monte97z
Senior User
Joined: Jun 2010
Posts: 291
Likes: 0
From: Long Island, NY
Cool thanks a lot for the info. This has just gone on my to do list.
 
Reply
Old Jun 12, 2014 | 02:52 PM
  #11  
tjc transport's Avatar
tjc transport
i ain't rite
Joined: Mar 2005
Posts: 65,507
Likes: 5,563
From: Marlboro Mental Hospital.
Club FTE Gold Member
what got me started on it was the fact my 88 superduty had fantastic brakes, but the F-250's and 350's did not. the very first thing done was bypassing the RABS valve. that made a drastic improvement in the fact that the brakes were no dependable, not hit and miss. but there was still always pedal fade.
so one day when i had one of the 88 F-350's in for brake service i decided to tinker with it to see if i could improve the brakes without doing a hydroboost conversion on it.
this was back in 89 when the hydroboost systems was still new technology on pickups, and they were not yet available in junk yards.

if i had to do it again, i would just look for the hydroboost system and get rid of the engine mount vacuum pump too.
 
Reply
Old Jun 12, 2014 | 04:11 PM
  #12  
brokeasajoke's Avatar
brokeasajoke
More Turbo
15 Year Member
Liked
Joined: Jan 2010
Posts: 685
Likes: 1
From: Western NC mountains
Stupid question. How do you center the mastercylinder correctly or does it matter? close is.good enough?
 
Reply
Old Jun 12, 2014 | 05:17 PM
  #13  
monte97z's Avatar
monte97z
Senior User
Joined: Jun 2010
Posts: 291
Likes: 0
From: Long Island, NY
Junk yards around here ( long island ny) don't keep anything this old for more then a day or 2. No one here wants anything that's not a power stroke or cummins. I just don't drive the truck enough to justify the cost of hydroboost as all new. Thank you for the info. Anything is better then the brakes I have. Everything is adjusted properly and is new and I still have a crap pedal, so this is a much cheaper way to try for a better brake feel.
 
Reply
Old Jun 12, 2014 | 05:21 PM
  #14  
tjc transport's Avatar
tjc transport
i ain't rite
Joined: Mar 2005
Posts: 65,507
Likes: 5,563
From: Marlboro Mental Hospital.
Club FTE Gold Member
the master cylinder will be centered in the booster if you trim everything properly.
 
Reply
Old Jun 12, 2014 | 05:40 PM
  #15  
brokeasajoke's Avatar
brokeasajoke
More Turbo
15 Year Member
Liked
Joined: Jan 2010
Posts: 685
Likes: 1
From: Western NC mountains
Trimmed properly wpuld be rhe hard part for me lol. How do you keep metal shavings out of booster or best method of removing? You might be on to something with this fsuperduty MC.
 
Reply



All times are GMT -5. The time now is 01:48 AM.

story-0
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-02 21:45:57


VIEW MORE
story-1
Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-05-30 18:33:59


VIEW MORE
story-2
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-3
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-4
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-5
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-6
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-7
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-8
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-9
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE