Notices
1994.5 - 1997 7.3L Power Stroke Diesel  

09S09 recall

Thread Tools
 
Search this Thread
 
Old May 9, 2014 | 11:47 PM
  #1  
trailriderjude's Avatar
trailriderjude
Thread Starter
|
New User
Joined: Sep 2009
Posts: 8
Likes: 0
Unhappy 09S09 recall

My 1997 f250 stalled out and died as it did the battery light came on I thought it was the alternator again. I started it up but it was running rough, then I could smell something burning..Scared me to death..opened the hood and there was a live fire..not big but it was flaming...got it out and had it towed. Could this be due to the 09Sop recall even though when I put in my vin on the Ford owner website it said there was no recalls on it..But my friends who also own the same make and model received a letter regarding this recall...I have owned this truck since 2008 . Can't imagine what caused this fire..any ideals would be appreciated, Thanks
 
Reply
Old May 10, 2014 | 12:53 AM
  #2  
DarkStarMedia's Avatar
DarkStarMedia
Posting Guru
Joined: Nov 2011
Posts: 1,664
Likes: 4
From: Southern AZ
Was the fire near the master cylinder?

Richard
 
Reply
Old May 10, 2014 | 12:55 AM
  #3  
DarkStarMedia's Avatar
DarkStarMedia
Posting Guru
Joined: Nov 2011
Posts: 1,664
Likes: 4
From: Southern AZ
A pic of the engine compartment aftermath would help.

Richard
 
Reply
Old May 10, 2014 | 06:14 AM
  #4  
fordman67's Avatar
fordman67
Hotshot
20 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Dec 2005
Posts: 14,379
Likes: 609
From: evansville in
Having iit done to my bronco today.
 
Reply
Old May 10, 2014 | 04:14 PM
  #5  
Chris56ford's Avatar
Chris56ford
lost
Joined: Apr 2003
Posts: 290
Likes: 0
From: Worland, WY
Club FTE Gold Member
Glad no one was hurt and your truck didn't burn to the ground!

Ya, brake fluid leaks at the switch and can cause a fire. There is power to that switch at all times. All the recall does is add a fuse and if the switch is leaking they will replace that too under the recall.

By the way, I haven't had mine done yet, does anyone have a part # for the recall pigtail? I won't take my truck to my dealer, I'll buy it and do it myself.
 
Reply
Old May 10, 2014 | 04:57 PM
  #6  
DarkStarMedia's Avatar
DarkStarMedia
Posting Guru
Joined: Nov 2011
Posts: 1,664
Likes: 4
From: Southern AZ
Originally Posted by Chris56ford
Glad no one was hurt and your truck didn't burn to the ground!

Ya, brake fluid leaks at the switch and can cause a fire. There is power to that switch at all times. All the recall does is add a fuse and if the switch is leaking they will replace that too under the recall.

By the way, I haven't had mine done yet, does anyone have a part # for the recall pigtail? I won't take my truck to my dealer, I'll buy it and do it myself.
As far as I know, ford will not sell it to you.

Richard
 
Reply
Old May 10, 2014 | 08:03 PM
  #7  
rodneywar's Avatar
rodneywar
Postmaster
Joined: Jun 2009
Posts: 3,420
Likes: 1
From: Maryland
acutually you can buy the updated brake switch and pigtail that goes with it from ford but for the harness i dont think ford will sell it to you
 
Reply
Old May 10, 2014 | 08:52 PM
  #8  
fordman67's Avatar
fordman67
Hotshot
20 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Dec 2005
Posts: 14,379
Likes: 609
From: evansville in
I got mine done...but I worked there 8 years so I get good treatment...I hung out in the shop with my 18+ month old daughter lol
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ways Ford is LOSING to the Competition

 Joe Kucinski
story-1

Top 6 Best Deals Available on New Fords & Lincolns Right Now

 Brett Foote
story-2

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-3

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-4

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-5

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-6

Every 2026 Ford Engine Explained

 Brett Foote
story-7

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-8

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-9

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
Old May 11, 2014 | 07:46 AM
  #9  
Pikachu's Avatar
Pikachu
Lead Driver
20 Year Member
Photogenic
Photoriffic
Community Builder
Joined: Jun 2004
Posts: 6,380
Likes: 601
From: Amarillo, TEXAS!
Originally Posted by Chris56ford
Glad no one was hurt and your truck didn't burn to the ground!

Ya, brake fluid leaks at the switch and can cause a fire. There is power to that switch at all times. All the recall does is add a fuse and if the switch is leaking they will replace that too under the recall.

By the way, I haven't had mine done yet, does anyone have a part # for the recall pigtail? I won't take my truck to my dealer, I'll buy it and do it myself.
Ask the parts counter if 1L1Z-9F924-AA is the right one for your truck. I can't see them not selling to you since it's a safety related thing. To me, refusing to sell it would open them up to a huge liability.
 
Reply
Old Aug 30, 2014 | 06:24 PM
  #10  
trailriderjude's Avatar
trailriderjude
Thread Starter
|
New User
Joined: Sep 2009
Posts: 8
Likes: 0
the fire was underneath the fuel filter housing.. we replaced the fuel vacuum sensor, I think that is what they called it.. there was a fuel leak around the fittings going into the fuel filter. that fixed the leak problem but the wires are still glowing red hot!!! the wires underneath the fuel filter...Why would this be happening. I still think it has something to do with the wiring harness and the cruise control problem but my son does not..
 
Reply
Old Aug 30, 2014 | 06:28 PM
  #11  
trailriderjude's Avatar
trailriderjude
Thread Starter
|
New User
Joined: Sep 2009
Posts: 8
Likes: 0
I will try to get one, it's in a friends shop right now..but the wires underneath the fuel filter gets red hot when you start it now,, diesel leak as fixed by replacing a fuel vacuum sensor ..we hoped that would take care of it..but
 
Reply
Old Aug 30, 2014 | 06:35 PM
  #12  
trailriderjude's Avatar
trailriderjude
Thread Starter
|
New User
Joined: Sep 2009
Posts: 8
Likes: 0
I'm still not sure what caused the fire.. does anyone have a picture of the wires that are causing the fires.. then I might be able to tell if it's the same as mine. like I said the wires that are glowing hot are below the fuel filter..and the fuel vacuum sensor was leaking fueling the fire..
 
Reply
Old Aug 31, 2014 | 09:32 PM
  #13  
nateairman's Avatar
nateairman
Cargo Master
15 Year Member
Photogenic
Photoriffic
Liked
Joined: Nov 2009
Posts: 2,560
Likes: 20
Club FTE Gold Member
Originally Posted by trailriderjude
I'm still not sure what caused the fire.. does anyone have a picture of the wires that are causing the fires.. then I might be able to tell if it's the same as mine. like I said the wires that are glowing hot are below the fuel filter..and the fuel vacuum sensor was leaking fueling the fire..
Sounds like fuse 22 is wrong amperage and the fuel heater in the fuel bowl is shorting out.

Edit:

Wires under fuel bowl are.

ICP Sensor
Water in fuel
Fuel bowl heater
Vacuum switch
Hpop IPR

There are a few photos floating around if the fuel bowl. Google it.
 
Reply
Old Sep 1, 2014 | 07:31 AM
  #14  
LeoJr's Avatar
LeoJr
Cargo Master
15 Year Member
Joined: Nov 2006
Posts: 2,171
Likes: 20
From: Denton, TX
Originally Posted by Chris56ford
I won't take my truck to my dealer
Mine was done while the previous owner owned it. The dealer seemed to take pride in installing it with the least amount of effort as possible. Didn't even trim the tie wraps.
 
Reply
Old Sep 1, 2014 | 07:47 AM
  #15  
tjc transport's Avatar
tjc transport
i ain't rite
Joined: Mar 2005
Posts: 65,607
Likes: 5,629
From: Marlboro Mental Hospital.
Club FTE Gold Member
Originally Posted by trailriderjude
I'm still not sure what caused the fire.. does anyone have a picture of the wires that are causing the fires.. then I might be able to tell if it's the same as mine. like I said the wires that are glowing hot are below the fuel filter..and the fuel vacuum sensor was leaking fueling the fire..
the recall you are referring to is for the brake light switch in the master cylinder, and the 6 inches of wire going to it. the repair is a new switch and a new wire harness with a fuse in it. it has nothing to do with anything near the fuel filter.

as was said above, check fuse #22 for proper size. it sounds like the fuel heater shorted out, and someone put a grossly over sized fuse in there which is now burning the power lead to the heater up.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
rutang
1973 - 1979 F-100 & Larger F-Series Trucks
19
Jul 7, 2018 12:07 PM
06pghescape
2009 - 2014 F150
10
Mar 25, 2018 09:56 AM
1969 F600 Batman
Large Truck
2
May 12, 2012 07:08 PM
juneau76
1999 - 2016 Super Duty
1
Jul 26, 2008 01:42 PM
usedtruck
1978 - 1996 Big Bronco
1
Dec 9, 2004 07:54 PM




All times are GMT -5. The time now is 02:55 AM.

story-0
10 Ways Ford is LOSING to the Competition

Slideshow: 10 ways Ford is losing to the competition

By Joe Kucinski | 2026-06-15 09:52:01


VIEW MORE
story-1
Top 6 Best Deals Available on New Fords & Lincolns Right Now

Some great targets in today's expensive world.

By Brett Foote | 2026-06-15 09:35:19


VIEW MORE
story-2
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-3
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-4
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-5
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-6
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-7
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-8
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-9
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE