Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

water separator

Thread Tools
 
Search this Thread
 
Old Mar 26, 2014 | 05:07 AM
  #1  
brandon.edwards's Avatar
brandon.edwards
Thread Starter
|
Senior User
Joined: Jun 2012
Posts: 254
Likes: 0
water separator

My plug is stripped out on my frame rail fuel filter housing and I've been getting the water on fuel light but can't drain it. So I've been using water remover to help alleviate some of the water to hopefully keep it out of my injectors. Can I drill that plug out? I don't have the cash to replace the housing right now, but I want to get that water out.
 
Reply
Old Mar 26, 2014 | 05:41 AM
  #2  
mustang_309's Avatar
mustang_309
Logistics Pro
20 Year Member
Joined: Dec 2004
Posts: 4,138
Likes: 7
From: South Weber, Utah
Originally Posted by brandon.edwards
My plug is stripped out on my frame rail fuel filter housing and I've been getting the water on fuel light but can't drain it. So I've been using water remover to help alleviate some of the water to hopefully keep it out of my injectors. Can I drill that plug out? I don't have the cash to replace the housing right now, but I want to get that water out.
You don't want to use anything that emulsifies the water as that will send the water to your injectors, the only way to get rid of the water that is injector friendly is to drain it from the HFCM. You can remove the HFCM cover and do what you need to remove the plug.
 
Reply
Old Mar 26, 2014 | 07:42 AM
  #3  
dannyboy950's Avatar
dannyboy950
Posting Guru
Joined: Nov 2012
Posts: 2,123
Likes: 5
You can also replace the cover for a lot less than the entire HCFM. The cover is sold seperately.
 
Reply
Old Mar 27, 2014 | 07:07 AM
  #4  
brandon.edwards's Avatar
brandon.edwards
Thread Starter
|
Senior User
Joined: Jun 2012
Posts: 254
Likes: 0
The cover sounds like the route I may need to go, because if u replace the bottom frame rail filter housing, you have to replace the top one is what I've heard so that's more money. Anyone have the motorcraft part number for the cover.
 
Reply
Old Mar 27, 2014 | 07:45 AM
  #5  
npccpartsman's Avatar
npccpartsman
Hotshot
20 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2003
Posts: 15,369
Likes: 121
From: Stuttgart, Ar
Club FTE Silver Member

Originally Posted by brandon.edwards
The cover sounds like the route I may need to go, because if u replace the bottom frame rail filter housing, you have to replace the top one is what I've heard so that's more money. Anyone have the motorcraft part number for the cover.
6C3Z9B249A Is the one I think you need. Check Ebay also.
 
Reply
Old Mar 27, 2014 | 09:46 AM
  #6  
amdriven2liv's Avatar
amdriven2liv
I'm hitting easy street
15 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Nov 2009
Posts: 6,395
Likes: 27
From: Central Oregon
Club FTE Silver Member

And, just so you know Brandon, the new cover will not have the plug for the fuel heater on your 04. You will need to zip tie the wire harness up.
 
Reply
Old Mar 27, 2014 | 11:00 AM
  #7  
Hans F. Shull's Avatar
Hans F. Shull
New User
Joined: Mar 2014
Posts: 4
Likes: 0
I have a similar issue but on a 2006 F-350 without any drain plug. I got the water in fuel deal and had both filters replaced. I still have the water in fuel light 10 minutes after starting up. Longer if it is below freezing. I reset the light and it does not come back until I shut down and start up again.
Without a drain plug how does one get the water out?
 
Reply
Old Mar 27, 2014 | 11:10 AM
  #8  
amdriven2liv's Avatar
amdriven2liv
I'm hitting easy street
15 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Nov 2009
Posts: 6,395
Likes: 27
From: Central Oregon
Club FTE Silver Member

Originally Posted by Hans F. Shull
I have a similar issue but on a 2006 F-350 without any drain plug. I got the water in fuel deal and had both filters replaced. I still have the water in fuel light 10 minutes after starting up. Longer if it is below freezing. I reset the light and it does not come back until I shut down and start up again.
Without a drain plug how does one get the water out?
Didn't know that any of these trucks came without a drain plug. Do you have an after market set-up of some sort?
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-1

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-2

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-3

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-4

Every 2026 Ford Engine Explained

 Brett Foote
story-5

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-6

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-7

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-8

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-9

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
Old Mar 27, 2014 | 12:39 PM
  #9  
Magnus E's Avatar
Magnus E
Fleet Mechanic
Joined: Jul 2013
Posts: 1,336
Likes: 11
From: Danbury, CT
6E7Z9C082A

Part number for the updated drain plug - RiffRaff sells them (one of our sponsors).

HFCM OEM Water Separator Drain Upgrade Plug - Riffraff Diesel Performance
 
Reply
Old Mar 27, 2014 | 03:11 PM
  #10  
Bullitt390's Avatar
Bullitt390
Certified Thread Hijacker
20 Year Member
Photogenic
Liked
Joined: Aug 2001
Posts: 14,441
Likes: 60
Club FTE Silver Member

Originally Posted by Hans F. Shull
I have a similar issue but on a 2006 F-350 without any drain plug. I got the water in fuel deal and had both filters replaced. I still have the water in fuel light 10 minutes after starting up. Longer if it is below freezing. I reset the light and it does not come back until I shut down and start up again.
Without a drain plug how does one get the water out?
It's a 6mm hex fitting on the side of the hfcm.

The newer drain is a knurled finger tightened fitting.

Josh
 
Reply
Old Apr 2, 2014 | 08:47 PM
  #11  
brandon.edwards's Avatar
brandon.edwards
Thread Starter
|
Senior User
Joined: Jun 2012
Posts: 254
Likes: 0
So when I get the new cover, I'm gonna get a new rubber gasket for the inside. When I take the cover off, I should have a drain pan underneath for the water and diesel to go onto correct?
 
Reply
Old Apr 3, 2014 | 10:31 AM
  #12  
AlaskanF350's Avatar
AlaskanF350
Senior User
Joined: Jan 2013
Posts: 487
Likes: 0
From: North Pole
OH YESSS And you might consider having the fuel tank down to about aquarter of a tank...

some say on their truck it didn't matter, some have found out that you drain the whole tank doing this.

mine, when I had it cleaned dumped only about 5-6 gallons!!!
then slowed to a drip... (with around 1/2 tank -20 gallons roughly)

good luck, and let us know how it works out

Chris
 
Reply
Old Apr 3, 2014 | 10:32 AM
  #13  
AlaskanF350's Avatar
AlaskanF350
Senior User
Joined: Jan 2013
Posts: 487
Likes: 0
From: North Pole
oh, and while you are there change out the filters

Chris
 
Reply
Old Apr 3, 2014 | 11:03 AM
  #14  
brandon.edwards's Avatar
brandon.edwards
Thread Starter
|
Senior User
Joined: Jun 2012
Posts: 254
Likes: 0
What if I parked it on an incline? You would think it would slow it down right
 
Reply
Old Apr 3, 2014 | 11:43 AM
  #15  
KDAVID1's Avatar
KDAVID1
Logistics Pro
Joined: Feb 2013
Posts: 4,073
Likes: 5
From: TX
Originally Posted by brandon.edwards
What if I parked it on an incline? You would think it would slow it down right
mine does--nose down--will keep on draining
nose up--will drain whats in the forward lines and bowl.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
dmanshane
6.0L Power Stroke Diesel
5
Mar 13, 2017 07:34 PM
BigJohn61
6.0L Power Stroke Diesel
5
Dec 25, 2013 04:35 AM
powerstroker100
Pre-Power Stroke Diesel (7.3L IDI & 6.9L)
2
Dec 24, 2010 05:59 PM
PAVEMENTMAN
1999 - 2016 Super Duty
1
Nov 21, 2007 08:52 PM
ocdmachine
6.0L Power Stroke Diesel
11
Mar 7, 2005 05:18 PM




All times are GMT -5. The time now is 01:12 AM.

story-0
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-1
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-2
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-3
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-4
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-5
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-6
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-7
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-8
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-9
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE