Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

4 inch downpipe

Thread Tools
 
Search this Thread
 
Old Mar 22, 2014 | 05:27 PM
  #1  
KIDkiser's Avatar
KIDkiser
Thread Starter
|
Laughing Gas
Joined: Jun 2011
Posts: 780
Likes: 5
From: Kentucky
4 inch downpipe

For those of you who have installed the bigger downpipe was it as big a pain as I've heard. I already have the 4 inch cat back,which has been converted to straight pipe all the way. But I swear it just don't look like there is enough room for the 4 inch down pipe.Any recomendations.
 
Reply
Old Mar 22, 2014 | 06:48 PM
  #2  
mhoefer's Avatar
mhoefer
Postmaster
Joined: Jan 2005
Posts: 4,424
Likes: 12
From: BC Canada
IIRC Stock down pipe is 3 inch, 3.5 inch is an upgrade, 4 inch will not fit without denting it up carefully in the right places and you need it up high on a hoist to get the sucker in there from what I have heard.
 
Reply
Old Mar 22, 2014 | 08:42 PM
  #3  
KIDkiser's Avatar
KIDkiser
Thread Starter
|
Laughing Gas
Joined: Jun 2011
Posts: 780
Likes: 5
From: Kentucky
Up top I believe there is enough room,but where I have an egr delete and a solid piece of pipe where the y-pipe was is going to be a tight fit.
 
Reply
Old Mar 22, 2014 | 09:29 PM
  #4  
CPB1's Avatar
CPB1
Fleet Mechanic
Joined: Aug 2012
Posts: 1,760
Likes: 21
It fits on mine. 4" down to 5" to muffler and out. Although the back turbo bracket bolt is obstructed and is kind of a pain to get at.







If I was going to do it over again I would go with the 3.5" down to 4" out.


.
 
Reply
Old Mar 22, 2014 | 09:39 PM
  #5  
KIDkiser's Avatar
KIDkiser
Thread Starter
|
Laughing Gas
Joined: Jun 2011
Posts: 780
Likes: 5
From: Kentucky
If I go with the 4 inch I is there any one you recommend.
 
Reply
Old Mar 22, 2014 | 10:04 PM
  #6  
CPB1's Avatar
CPB1
Fleet Mechanic
Joined: Aug 2012
Posts: 1,760
Likes: 21
I can't really recommend one or another. The exhaust was put on just before I got the truck. I don't know what kind it is. I believe it is a cheap one whatever it is. It leaks exhaust fumes into the cab, and I suspect that connection.

It would also be nice to remove the down pipe. This thing is clamped with a U style clamp and I can't get it apart without cutting it, which I almost did a time or two. If possible use a band clamp so you can get it apart, if needed.

So I guess I would recommend a good quality pipe with a nice flange that will seal at the turbo, and band clamp it.


.
 
Reply
Old Mar 22, 2014 | 10:13 PM
  #7  
CPB1's Avatar
CPB1
Fleet Mechanic
Joined: Aug 2012
Posts: 1,760
Likes: 21
Here's is a pic of the band clamp I used when I installed the muffler. I know it doesn't look like it but it is 5" pipe.




.
 
Reply
Old Mar 24, 2014 | 03:49 PM
  #8  
KIDkiser's Avatar
KIDkiser
Thread Starter
|
Laughing Gas
Joined: Jun 2011
Posts: 780
Likes: 5
From: Kentucky
I see riffraff has a descent deal on diamond eye 4 inch downpipe, does anybody know about diamond eye?
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-1

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-2

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-3

Every 2026 Ford Engine Explained

 Brett Foote
story-4

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-5

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-6

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-7

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-8

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-9

Top 10 Ford Truck Tragedies

 Joe Kucinski
Old Mar 25, 2014 | 09:39 PM
  #9  
felix4's Avatar
felix4
Senior User
Joined: Jun 2010
Posts: 344
Likes: 5
From: Pennsylvania
I have the Diamond Eye 4" downpipe, got it on Amazon. Good stuff IMO. Was a little tricky getting it in but not as bad as some have said. Takes some patience. Had to remove a small piece of the insulation on the firewall and I did dent it in just a bit down low. Very tight but went right in then. Originally bought an MBRP 3.5" downpipe then decided on the 4" before I installed the 3.5". Still have the MBRP 3.5" if anyone is interested. Never installed but I did paint it with silver VHT high temp paint.
 
Reply
Old Mar 26, 2014 | 12:57 PM
  #10  
craziejoker's Avatar
craziejoker
Senior User
Joined: Feb 2006
Posts: 335
Likes: 0
From: in my house
I have a 4in downpipe. Didnt have any issue installing, or later on when I removed my turbo.
I bought a 2 piece down pipe off ebay and then ran my hillbilly stack out the bed. It works, and sounds absolutely wicked at full honk.
 
Reply
Old Mar 26, 2014 | 04:50 PM
  #11  
holdtyte's Avatar
holdtyte
Senior User
Joined: Apr 2008
Posts: 117
Likes: 0
I have a diamond eye 5" system with a 4" down pipe. Fit Right in with no carnage to the cannot insulation. The pipe was 2 pieces so getting the alignment perfect was no problem. The clamp is just below the exhaust manifold and easy to get at.
Ron

Sent from my iPhone using IB AutoGroup
 
Reply
Old Mar 26, 2014 | 04:51 PM
  #12  
holdtyte's Avatar
holdtyte
Senior User
Joined: Apr 2008
Posts: 117
Likes: 0
Originally Posted by holdtyte
I have a diamond eye 5" system with a 4" down pipe. Fit Right in with no carnage to the cannot insulation. The pipe was 2 pieces so getting the alignment perfect was no problem. The clamp is just below the exhaust manifold and easy to get at. Ron Sent from my iPhone using IB AutoGroup
Should have been ..... With no carnage to cab or insulation.

Gotta love autocorrect

Sent from my iPhone using IB AutoGroup
 
Reply
Old Mar 27, 2014 | 05:43 AM
  #13  
diggintrenches's Avatar
diggintrenches
Senior User
Joined: Aug 2012
Posts: 163
Likes: 0
From: Chester, Va
I have a 3-1/2in MBRP down pipe on mine. I didn't install it myself, but can tell by looking, that it was not a hard job to do. Plenty of room, but I can see where anything much larger would be a little tight. Not sure what just having that on there and nothing else performance wise does, but the sound of that turbo whistle sure is a lot more noticeable over the stock down pipe.
 
Reply
Old Mar 27, 2014 | 06:14 AM
  #14  
felix4's Avatar
felix4
Senior User
Joined: Jun 2010
Posts: 344
Likes: 5
From: Pennsylvania
4" vs. stock

 
Reply
Old Mar 27, 2014 | 11:19 AM
  #15  
shultzaberger's Avatar
shultzaberger
Senior User
Joined: Mar 2012
Posts: 266
Likes: 1
From: WA
I have a Flo~Pro 4" two-piece down pipe and it was slightly dented in the right spot to clear the protruding fire wall bolt. Other than devising a way to hold it in place it was actually pretty easy to install and fit nicely.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
cowmilker08
1994.5 - 1997 7.3L Power Stroke Diesel
12
Jan 5, 2009 07:08 PM
mtgrzlyman
1999 - 2003 7.3L Power Stroke Diesel
2
Feb 27, 2006 04:41 AM
sicf250
6.0L Power Stroke Diesel
3
Jul 29, 2005 09:03 AM
PAN
6.0L Power Stroke Diesel
7
Sep 22, 2004 09:09 PM




All times are GMT -5. The time now is 03:42 PM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE