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Manual 4x4 issues...need help pls

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Old Dec 10, 2013 | 12:10 PM
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Manual 4x4 issues...need help pls

Hi, I have a '99 F350 (SRW) 7.3 4x4 (no switch on dash). Four wheel drive worked great last year and now it takes a while for 4x4 to engage and the dash light is inop.

Seems like if the truck is cold I have to dicker with the lever for 5 minutes or so and then it will finally work. Just started the truck and tried to move it in 30 degree cold and it would not find 4x4 after a minutes in any range.

Also, "4x4" light on the dash does not come on. Any help would be appreciated; finding a lot of stuff on the vacuum operated shift on the fly, but not much on the manual style.

Thanks in advance- Dave
 
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Old Dec 10, 2013 | 04:17 PM
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By manual, are you referring to a transfer case with the physical shift lever on the floor, or just manual hubs? If so, as long as the selector is in the right position, you should have drive power to the front. I don't know why the light wouldn't be coming on, though.
 
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Old Dec 10, 2013 | 04:36 PM
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Yes, the shifter lever is on the floor. The truck does have hubs that you need to get out and lock in. Frustrating....
 
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Old Dec 10, 2013 | 05:32 PM
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What do you mean by "dicker with the lever for 5 minutes"? On mine, from 2H to 4H is just a short pull towards me. What is happening when you try this? Are you moving or stopped when you try this? Are your hubs locked?
 
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Old Dec 10, 2013 | 05:34 PM
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What makes you think the front axle isn't getting power? Have you checked it on a low traction surface, or with all 4 wheels off the ground? Or am I misunderstanding you, and the problem is that you can't move the shift lever?
 
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Old Dec 10, 2013 | 05:34 PM
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it is a direct connection from the lever to the gears in the transfer case unlike the esof system. Are you sure you don't have a sticky lockout hub that is being lazy and not engaging right away?
 
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Old Dec 11, 2013 | 08:42 AM
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Thanks for all the input guys. The lever in the cab moves freely; like it should. It looks like at this point I need to crawl under there and check the linkage. Should that look fine, sounds like I need to make sure the hubs are good too.

Just wondering if anyone else had this issue. Seems like a minor thing since it will work...on occasion. But who really wants a 4x4 that works sometime :-)
 
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Old Dec 11, 2013 | 08:53 AM
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4x4 light is activated by a simple switch which moves when the transfer case selector shaft moves, which of course is moved when you move the lever between modes.

The switch has 3 positions - off - 4x4 HI - 4x4 Lo

Maybe the switch has died, or maybe the rubber bushings on your linkage are junk and 4x4 is not fully or quite engaging. Still, this is a much easier fix than when there is a problem with the electronic version of the hubs and transfer case.
 
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Old Dec 11, 2013 | 08:54 AM
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Trover, I think you hit the nail right on the head. I'll check it out, thanks for the time.
 
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