E40D trans removal
I cannot get those stupid bolts out for the life of me. I can't even find a socket to fit them right. 10 mil was the closest but almost like 9.5 mm would be best...every SAE socket I have is wrong but I have every size, even /32 sizes. Not only that but they are ON there really really snug and I cannot break them loose. I am about to get a vice grip and do it that way.
Anybody have any suggestions on those?
Other than that, the trans has been no problem. I can even see where I wont have much issue getting to the top bell housing bolts because I have a couple of extensions for my impact.
Thanks again guys
I ask because I got one out but the next one the stud is spinning and is impossible to get to the back side to put a wrench on the other side I think.
Thank you
Stud shouldn't be spinning? studs are welded to the TC no backside to get too, unless that's not what you mean?
If it is spinning and you can not remove the nut? you'll have to cut the stud and nut off so you can remove it, replace the TC.
Never run into metric on these trucks? Mine is like half sae half metric. 10mm is the closest fit. I have every size socket known to man up to 1" and several over that
You have to remove the dust cover to remove those nuts...at least, that gives you the best access. Removing everything else has nothing to do with why that stud is spinning...there is nothing else holding that stud in the TC other than the fact that it is a stud
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Stud shouldn't be spinning? studs are welded to the TC no backside to get too, unless that's not what you mean?
If it is spinning and you can not remove the nut? you'll have to cut the stud and nut off so you can remove it, replace the TC.
I'll just pull the trans back and figure out how to get that flywheel off once the trans is out and I have better access
I was planning for the worse case...front seal and TC
Btw I got the dust cover of by using a cutoff wheel
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So, that stud that I thought was spinning earlier is NOT spinning. The stud is staying put but the nut is just spinning on the stud like it was stripped upon installation (thank you very much).
So, I know the trans will be a bear to install with the TC bolted to flywheel still so I am doing my best to remove it without damaging it because I think it is good.
I say that because the trans was shifting good and downshifting good before. It shifted hard once the fluid got low but....whatever.
So I shot compressed air through external cooler and lines and got good flow however I think there was some blockage. That probably was the cause of the seal going bad initially, that and the truck sat for over a year before I got it. Who knows when the last time it got to Op Temp.
So, what do y'all think about the TC? Leave it? Try to remove but then what if I can't get it?
Thank you!!!
Use second nut welded to first to retrieve it, you can only hope its the nut no damage to stud but won't know until you get it off. Other option is split the nut with a nut splitter from two sides, split on one side then again directly opposite first remove both halfs. Best bet to guarantee don't damage existing threads the stud has left.
Once you get it off then you can decide what to do about it if find the stud is stripped.
If only stripped where that nut is but the remainder of the treads are good you could buy double tall nuts at the hardware store or double nut each location. You wouldn't want to double nut just that one stud, yea one little nut doesn't weigh much but best to keep weigh on rotating parts equal. Double nut that one do the same for the stud straight across from it or all of them.
That is if the stud remains usable and you're confident its worth reusing, you know its good. IIRC read somewhere (baumann perhaps) you can often tell one thats been massively overheated by simply looking at it. Look it over good look for signs of overheating, any signs of bluing of the metal and even bulging. Bulging part you'd probably need a know good one to compare it too, unless bulged out one side pretty bad.
Use second nut welded to first to retrieve it, you can only hope its the nut no damage to stud but won't know until you get it off. Other option is split the nut with a nut splitter from two sides, split on one side then again directly opposite first remove both halfs. Best bet to guarantee don't damage existing threads the stud has left.
Once you get it off then you can decide what to do about it if find the stud is stripped.
If only stripped where that nut is but the remainder of the treads are good you could buy double tall nuts at the hardware store or double nut each location. You wouldn't want to double nut just that one stud, yea one little nut doesn't weigh much but best to keep weigh on rotating parts equal. Double nut that one do the same for the stud straight across from it or all of them.
That is if the stud remains usable and you're confident its worth reusing, you know its good. IIRC read somewhere (baumann perhaps) you can often tell one thats been massively overheated by simply looking at it. Look it over good look for signs of overheating, any signs of bluing of the metal and even bulging. Bulging part you'd probably need a know good one to compare it too, unless bulged out one side pretty bad.
I will run another nut down on it, secure it to the other nut and try turning them off as a set. Good advice on putting double nut on all of them because just my luck it would make JUST enough vibration to really ruin something important (bearings, bushing, seals etc...)
I don't have another TC on hand to compare it to but I do know what this particular one is supposed to look like so Ill give it a good inspection and hope for the best!!!
Thank you Dan
What do yall think?
Thank you for helping me through this.
Oh and Dan...I inspected the TC this morning and it appeared to be in great shape. No groove from seal, no signs of hot spots, warping etc...
Ok, so tomorrow is deer hunting, go get part, install and try to find a transmission jack somewhere so I can re install that bad boy










