Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

Drivers side intercom let pipe worn

Thread Tools
 
Search this Thread
 
Old Nov 14, 2013 | 04:45 PM
  #1  
arkredneck's Avatar
arkredneck
Thread Starter
|
Posting Guru
Joined: Aug 2007
Posts: 1,601
Likes: 0
From: Cato Arkansas
Drivers side intercom let pipe worn

Has anyone else's driver side intercooler pipe had a hole worn in it because it rubbed the metal fitting on power steering pump
 
Reply
Old Nov 14, 2013 | 05:06 PM
  #2  
Shake-N-Bake's Avatar
Shake-N-Bake
Post Fiend
Joined: Sep 2003
Posts: 6,096
Likes: 26
From: Mesa AZ
Club FTE Silver Member

Originally Posted by arkredneck
Has anyone else's driver side intercooler pipe had a hole worn in it because it rubbed the metal fitting on power steering pump
One of our ex-employees had an e99 where that happened. It's more common on the 1999 models since their IC tubes are made of aluminum.
 
Reply
Old Nov 14, 2013 | 05:26 PM
  #3  
tappit01's Avatar
tappit01
More Turbo
Joined: Mar 2011
Posts: 683
Likes: 1
From: cincinnati, oh.
i had it starting to but,caught it in time to move things around. mine was the other side on a wire loom.
 
Reply
Old Nov 14, 2013 | 05:29 PM
  #4  
diehardstroker's Avatar
diehardstroker
Elder User
Joined: Dec 2012
Posts: 841
Likes: 0
From: Monroe, MI
I had noticed mine getting a good sized dent, put some jb weld in the dent and left a little excess over it for added protection and havent had a problem yet.
 
Reply
Old Nov 14, 2013 | 06:37 PM
  #5  
arkredneck's Avatar
arkredneck
Thread Starter
|
Posting Guru
Joined: Aug 2007
Posts: 1,601
Likes: 0
From: Cato Arkansas
What are the later pipes made from?
 
Reply
Old Nov 14, 2013 | 08:15 PM
  #6  
F350-6's Avatar
F350-6
Post Fiend
Joined: Mar 2007
Posts: 26,966
Likes: 50
From: Texas
Originally Posted by arkredneck
What are the later pipes made from?
Metal. You can verify with a magnet what you have. If you want to repair your existing, I'd suggest you do some gentle tapping with a hammer and increase the size of the dent to provide more clearance before you fix the hole. Otherwise visit the local wrecking yard with a magnet looking for a newer tube.
 
Reply
Old Nov 14, 2013 | 09:31 PM
  #7  
Shake-N-Bake's Avatar
Shake-N-Bake
Post Fiend
Joined: Sep 2003
Posts: 6,096
Likes: 26
From: Mesa AZ
Club FTE Silver Member

Originally Posted by arkredneck
What are the later pipes made from?
Looks like aluminized steel.
We just fixed the damage with a welder. Pretty simple repair.
 
Reply
Old Nov 14, 2013 | 10:23 PM
  #8  
rohde1017's Avatar
rohde1017
Senior User
Joined: Aug 2012
Posts: 230
Likes: 1
From: Rio Rancho, NM
Both my and my dad's truck have the dent, no holes yet.
Its kinda funny, I think I posted about this on ... Monday, asking what it was called so I could look for the right replacement part in the yard.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-1

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-2

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-3

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-4

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-5

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-6

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
story-7

Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

 Joe Kucinski
story-8

Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

 Michael S. Palmer
story-9

The Best F-150 Deal of Every Trim Level (XL through Raptor)

 Joe Kucinski
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
96_F250_Deezal
6.0L Power Stroke Diesel
11
Feb 1, 2012 04:49 PM
TexasRenegade
1999 - 2003 7.3L Power Stroke Diesel
22
Feb 20, 2011 12:41 PM
corwin132
1999 - 2003 7.3L Power Stroke Diesel
20
Mar 11, 2010 08:45 PM
79 F.-.R.D.
1999 - 2003 7.3L Power Stroke Diesel
22
Jun 29, 2009 01:21 AM




All times are GMT -5. The time now is 04:32 AM.

story-0
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-1
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-2
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-3
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-4
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-5
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-6
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE
story-7
Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

Slideshow: Ranking the 5 things owners love about their Super Duty and 5 things they don't

By Joe Kucinski | 2026-04-29 16:36:49


VIEW MORE
story-8
Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

Slideshow: Ranking all 12 Ford truck engines available in 2026.

By Michael S. Palmer | 2026-04-22 13:32:20


VIEW MORE
story-9
The Best F-150 Deal of Every Trim Level (XL through Raptor)

Slideshow: The best Ford F-150 deal for every trim level (XL through Raptor)

By Joe Kucinski | 2026-04-21 15:59:01


VIEW MORE