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1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

Alternator upgrade.

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Old Oct 17, 2013 | 09:40 PM
  #1  
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73 ford guy
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From: Victoria , BC
Alternator upgrade.

My alternator just went flat on my 96 f350 with a 5.8L.
Any common upgrades with donor parts to upgrade like a 3G or whatever. Stock replacement is a 95 amp. Just looking for any ideas,tips
 
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Old Oct 17, 2013 | 10:08 PM
  #2  
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Yes, the 95A is already a 3G, albeit a small case one, so you already have the proper harness to install a bigger alternator. You can search for a large case 3G of the same configuration as yours and you'll have an 130-160A output. The large case is easy to tell apart because there are three radial rows of 2 holes in the front face of the case, just behind the pulley (yours has 4 holes in the same arrangement). Fixing your current alternator probably is a $10 ordeal (brush replacement, maybe a regulator replacement) and a good measure to keep a spare at hand.
 
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Old Oct 18, 2013 | 08:34 AM
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Is it bolt on if I pull one from like a f450 or ambulance or something with the larger case
 
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Old Oct 18, 2013 | 10:10 AM
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You'll likely need to grind the mounting bracket to clear the larger (148mm) body of the 130A alternator.

There are pictures on the RJM/oldfuelinjection website.

http://oldfuelinjection.com/?p=75

(Edit)
I see you have a '96 side mount alternator.
Sorry to add confusion.
 
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