Notices
1973 - 1979 F-100 & Larger F-Series Trucks Discuss the Dentsides Ford Truck
Sponsored by:
Sponsored by: Moser

Clutch disc issue. Pics

Thread Tools
 
Search this Thread
 
Old Oct 6, 2013 | 09:49 PM
  #1  
73 ford guy's Avatar
73 ford guy
Thread Starter
|
Postmaster
Joined: Oct 2005
Posts: 3,083
Likes: 4
From: Victoria , BC
Clutch disc issue. Pics

Wondering why my clutch disc rubs the head of flywheel bolts on the clutch disc springs??
Flywheel side. Springs shiny and flat. Rivets in centre section shiny and rubbing.


Clutch plate side



Flywheel bolts shiny and worn



Is this a dumb question? Disc wasn't backwards was it? The other side of disc would of stuck out even more.
 
Reply
Old Oct 6, 2013 | 09:57 PM
  #2  
devino246's Avatar
devino246
Post Fiend
Joined: Mar 2011
Posts: 8,501
Likes: 4
From: Lynchburg, VA
This wasn't a new clutch, was it? Doesn't look like it. I'd check the flywheel thickness against spec.
 
Reply
Old Oct 6, 2013 | 10:09 PM
  #3  
73 ford guy's Avatar
73 ford guy
Thread Starter
|
Postmaster
Joined: Oct 2005
Posts: 3,083
Likes: 4
From: Victoria , BC
I hope flywheel is within spec! My engine shop fully drill balanced it and it has about 1000 ks on it. That should of been something they checked

Wondering what the thickness specs are now..
 
Reply
Old Oct 6, 2013 | 10:14 PM
  #4  
devino246's Avatar
devino246
Post Fiend
Joined: Mar 2011
Posts: 8,501
Likes: 4
From: Lynchburg, VA
You never know, unfortunately. I sent off a spindle with a press-in wheel bearing to a machine shop a couple weeks ago. Got the spindle back and they had pressed the new bearing past a circlip, crushing the seal and ruining the bearing.
 
Reply
Old Oct 6, 2013 | 10:22 PM
  #5  
HIO Silver's Avatar
HIO Silver
Fleet Owner
Joined: Dec 2009
Posts: 20,678
Likes: 82
From: NorCal
Umm... where's the pilot bushing/pilot bearing? Already removed?

The flywheel has heat checks. It should be re-dressed with a tan or red Roloc disc.
 
Reply
Old Oct 6, 2013 | 10:27 PM
  #6  
73 ford guy's Avatar
73 ford guy
Thread Starter
|
Postmaster
Joined: Oct 2005
Posts: 3,083
Likes: 4
From: Victoria , BC
Totall thickness is 0.88"
 
Reply
Old Oct 6, 2013 | 10:30 PM
  #7  
73 ford guy's Avatar
73 ford guy
Thread Starter
|
Postmaster
Joined: Oct 2005
Posts: 3,083
Likes: 4
From: Victoria , BC
Originally Posted by HIO Silver
Umm... where's the pilot bushing/pilot bearing? Already removed?

The flywheel has heat checks. It should be re-dressed with a tan or red Roloc disc.
Yeah I'll get it resurfaced. Is this always done by a machine shop or is there a way to just to knock off the heat marks?
 
Reply
Old Oct 6, 2013 | 10:42 PM
  #8  
73 ford guy's Avatar
73 ford guy
Thread Starter
|
Postmaster
Joined: Oct 2005
Posts: 3,083
Likes: 4
From: Victoria , BC
I'm searching info on this right now. Seems I may need to countersink the flywheel bolts. My machine shop should of measured for this.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-1

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-2

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-3

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-4

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-5

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-6

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-7

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-8

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-9

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
Old Oct 7, 2013 | 08:40 AM
  #9  
rogue40's Avatar
rogue40
Posting Guru
Joined: Oct 2007
Posts: 1,144
Likes: 0
From: Sedro-Woolley, WA
Originally Posted by 73 ford guy
Yeah I'll get it resurfaced. Is this always done by a machine shop or is there a way to just to knock off the heat marks?
They have a machine that grinds the surface while holding it true. There is no way to do it by hand and keep it straight.
 
Reply
Old Oct 7, 2013 | 09:22 AM
  #10  
mikeo0o0o0's Avatar
mikeo0o0o0
Hotshot
15 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2009
Posts: 14,333
Likes: 247
From: Stanley, VA
Club FTE Gold Member
I'm going to rain on your parade.
I would say the flywheel has already been surfaced more than once and is now too thin.
I don't have a thickness spec but, unless the bolt heads are too thick (doubtful), that's about the only thing it could be.
Looks like your in the market for a new/good used flywheel.
 
Reply
Old Oct 7, 2013 | 09:45 AM
  #11  
73 ford guy's Avatar
73 ford guy
Thread Starter
|
Postmaster
Joined: Oct 2005
Posts: 3,083
Likes: 4
From: Victoria , BC
Originally Posted by mikeo0o0o0
I'm going to rain on your parade.
I would say the flywheel has already been surfaced more than once and is now too thin.
I don't have a thickness spec but, unless the bolt heads are too thick (doubtful), that's about the only thing it could be.
Looks like your in the market for a new/good used flywheel.
I don't think so. I'll ask my engine builder today.
Little counter boring of bolt holes and shorter heads should bring her back to life.
I'll find the wear limits
 
Reply
Old Oct 7, 2013 | 09:52 AM
  #12  
HIO Silver's Avatar
HIO Silver
Fleet Owner
Joined: Dec 2009
Posts: 20,678
Likes: 82
From: NorCal
I'll ask again, what happened to the pilot bushing/bearing?
 
Reply
Old Oct 7, 2013 | 10:43 AM
  #13  
rogue40's Avatar
rogue40
Posting Guru
Joined: Oct 2007
Posts: 1,144
Likes: 0
From: Sedro-Woolley, WA
Originally Posted by HIO Silver
I'll ask again, what happened to the pilot bushing/bearing?
Yeah that has me wondering now too.
Also, some of the friction pad rivets apper to be shined up. A clutch plate should be good for for than a thousand Ks, huh?
This gives a little information
https://www.ford-trucks.com/forums/6...hick-thin.html
I my opinion, though, I suspect the wrong clutch plate was used. But I also don't see any blind hole on the flywheel surface.
 
Reply
Old Oct 7, 2013 | 11:52 AM
  #14  
Canus's Avatar
Canus
Senior User
Joined: Apr 2012
Posts: 324
Likes: 0
From: Spencer Mountain, NC
HIO Silver is on the right track here. If you are running a manual transmission without a pilot bearing in the rear of the crankshaft I'm surprised you haven't been plagued by other problems over and above the odd wear on your clutch disc. Better check the bearings on the input shaft of your transmission before you reinstall it.
 
Reply
Old Oct 7, 2013 | 04:37 PM
  #15  
73 ford guy's Avatar
73 ford guy
Thread Starter
|
Postmaster
Joined: Oct 2005
Posts: 3,083
Likes: 4
From: Victoria , BC
Originally Posted by HIO Silver
I'll ask again, what happened to the pilot bushing/bearing?
It was fine. All carnage was on flywheel side
 
Reply



All times are GMT -5. The time now is 01:14 PM.

story-0
Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-05-30 18:33:59


VIEW MORE
story-1
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-2
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-3
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-4
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-5
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-6
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-7
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-8
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-9
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE