Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

Cracked flexplate?

Thread Tools
 
Search this Thread
 
Old Oct 5, 2013 | 03:28 PM
  #1  
xtremexj's Avatar
xtremexj
Thread Starter
|
Junior User
Joined: Jan 2007
Posts: 57
Likes: 0
Cracked flexplate?

So I've recently developed a ticking noise in my truck that has grown susbstantially worse over the last 700mi or so. It sounds like a lifter but the truck runs like a champ and doesn't have any codes, etc. I tried a hunch today and decided to check the torque converter bolts because I had a problem with my Jeep once where a bolt came loose on the converter and it made a noice that sounded similar. Anyhow, I crawled under the truck today and pulled the bottom and lower front inspection plugs out of the bellhousing and had a look. With the truck running you can see that there is a bit of a wobble to both the converter and the ring gear on the flexplate. I checked all the bolts on the converter and they all seemed pretty good with the exception of two that moved slightly. The next thing is, if it's running and you cover both bell housing plug holes with your hands while you're under it, the noise virtually disappears but can still be heard if you're standing beside the truck. Maybe the noise is still projecting forward through the engine? Thoughts?
 
Reply
Old Oct 5, 2013 | 04:36 PM
  #2  
mustang_309's Avatar
mustang_309
Logistics Pro
20 Year Member
Joined: Dec 2004
Posts: 4,138
Likes: 7
From: South Weber, Utah
I have seen a flexplate crack around the flange portion where it bolts to the back of the crank shaft.
 
Reply
Old Oct 5, 2013 | 08:26 PM
  #3  
Yahiko's Avatar
Yahiko
Fleet Owner
10 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2012
Posts: 27,307
Likes: 549
From: Spanaway
Just because the truck is running good don't rule out
the engine. The lifters can and do die. Just ask Anthony.

The lifters would tend to be a squeak. BUT........

Get the stethoscope out and do some snooping.

Sean
 
Reply
Old Oct 18, 2013 | 11:39 AM
  #4  
xtremexj's Avatar
xtremexj
Thread Starter
|
Junior User
Joined: Jan 2007
Posts: 57
Likes: 0
Well, the noise seems to be getting a bit louder. I can't get it into my guys shop until next week so the waiting is killing me.

Anyhow, I shot some short vids that will hopefully give you all a better idea of the sounds.

Video 1 is when it's cold at first start. No tick but pukes raw diesel (about 30* this morning)
Video 2 is after it's been warmed up to about 160*.
Video 3 gives shows the tick and a sound of playing card in spokes.

Any new suggestions?
 
Reply
Old Oct 18, 2013 | 12:08 PM
  #5  
mustang_309's Avatar
mustang_309
Logistics Pro
20 Year Member
Joined: Dec 2004
Posts: 4,138
Likes: 7
From: South Weber, Utah
Can you hear that noise at the air intake or at the exhaust?
 
Reply
Old Oct 18, 2013 | 12:10 PM
  #6  
xtremexj's Avatar
xtremexj
Thread Starter
|
Junior User
Joined: Jan 2007
Posts: 57
Likes: 0
Not that I can hear.
 
Reply
Old Oct 18, 2013 | 12:16 PM
  #7  
mustang_309's Avatar
mustang_309
Logistics Pro
20 Year Member
Joined: Dec 2004
Posts: 4,138
Likes: 7
From: South Weber, Utah
The time it sounded more pronounced was as the engine was slowing down after it was revved, it sounded like valve train noise to me. Perhaps video capture near the bottom of the bellhousing would give a better idea of what the noise sounds like that you are hearing.
 
Reply
Old Oct 18, 2013 | 03:19 PM
  #8  
xtremexj's Avatar
xtremexj
Thread Starter
|
Junior User
Joined: Jan 2007
Posts: 57
Likes: 0
I'll try and get one from underneath. When I did the #8 injector for the third time a few weekends ago I checked the top end and everything seemed to move fine when I turned the engine over with the valve cover off.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ways Ford is LOSING to the Competition

 Joe Kucinski
story-1

Top 6 Best Deals Available on New Fords & Lincolns Right Now

 Brett Foote
story-2

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-3

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-4

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-5

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-6

Every 2026 Ford Engine Explained

 Brett Foote
story-7

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-8

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-9

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
Old Oct 18, 2013 | 03:34 PM
  #9  
mustang_309's Avatar
mustang_309
Logistics Pro
20 Year Member
Joined: Dec 2004
Posts: 4,138
Likes: 7
From: South Weber, Utah
If it were the flex plate being cracked it would do it regardless of temp. What oil weight are you running? Are you running the OEM oil cap and OEM filter? Also do you show oil pressure on the factory gauge at all times.

You say that you have replaced the #8 injector 3 times, were they OEM reman injectors and have you had the dynamic fuel pressure tested? It needs to remain above 45 PSI at all times and most importantly at wide open throttle ( WOT )
 
Reply
Old Oct 18, 2013 | 05:52 PM
  #10  
xtremexj's Avatar
xtremexj
Thread Starter
|
Junior User
Joined: Jan 2007
Posts: 57
Likes: 0
Originally Posted by mustang_309
If it were the flex plate being cracked it would do it regardless of temp. What oil weight are you running? Are you running the OEM oil cap and OEM filter? Also do you show oil pressure on the factory gauge at all times.

You say that you have replaced the #8 injector 3 times, were they OEM reman injectors and have you had the dynamic fuel pressure tested? It needs to remain above 45 PSI at all times and most importantly at wide open throttle ( WOT )
Running Rotella T5 10W30 at the moment with a Motorcraft filter and factory cap. Oil pressure reads fine and never bobbles.

Injectors were Alliant rebuilts. I haven't checked the fuel pressure recently but when I did check it last it was 65 at idle with the blue spring. I'll toss a gauge on it tomorrow and see where she currently sits.

Last time my guy scanned the truck it showed cylinder #8 compression down 20% when cold and about 8% when warmed up.
 
Reply
Old Oct 18, 2013 | 10:22 PM
  #11  
Yahiko's Avatar
Yahiko
Fleet Owner
10 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2012
Posts: 27,307
Likes: 549
From: Spanaway
I am thinking lifters.
Pull off a valve cover and use a dial indicator
and compare lift of the intakes to the other intakes and so on.
Take a good look at the back lifters. Also look for metal in the
oil that you drain out and when you clean the magnet.

Sean
 
Reply
Old Oct 18, 2013 | 10:44 PM
  #12  
cheezit's Avatar
cheezit
Post Fiend
15 Year Member
Joined: Oct 2009
Posts: 12,123
Likes: 35
From: N. Fort Worth, tx
Club FTE Silver Member

ive seen one broken crankshaft from driving with a cracked flywheel
 
Reply
Old Oct 19, 2013 | 06:13 AM
  #13  
m-chan68's Avatar
m-chan68
Lead Driver
15 Year Member
Liked
Loved
Community Favorite
Joined: Mar 2010
Posts: 5,505
Likes: 257
From: Woodbridge, Ontario, CA
Club FTE Silver Member

Worn cylinder #8 cam lobe(s).
 
Reply
Old Oct 19, 2013 | 08:54 AM
  #14  
xtremexj's Avatar
xtremexj
Thread Starter
|
Junior User
Joined: Jan 2007
Posts: 57
Likes: 0
Originally Posted by Yahiko
I am thinking lifters.
Pull off a valve cover and use a dial indicator
and compare lift of the intakes to the other intakes and so on.
Take a good look at the back lifters. Also look for metal in the
oil that you drain out and when you clean the magnet.

Sean
I had checked visually when I did the #8 injector and everything seemed to be moving fine. No metal in the oil when I changed it 100mi ago. I even stuck a flexible magnet into the pan and got nothing. My tech and I originally thought lifters but this noise started mildly over 20K ago and just started getting as noisy as it is about 1K ago. If it was a lifter it should have grenaded long before now and taken more out with it.

Originally Posted by m-chan68
Worn cylinder #8 cam lobe(s).
I am sure hoping that isn't the case but it's always a possibility.

Maybe rather than start by pulling the tranny I'll have my guy pull the valve cover again and actually check those valves with a gauge. I'm also going to see if he has a barescope to check on that #8 cylinder. I take it in on Tuesday afternoon so we'll see what he finds.
 
Reply
Old Oct 19, 2013 | 09:00 AM
  #15  
mustang_309's Avatar
mustang_309
Logistics Pro
20 Year Member
Joined: Dec 2004
Posts: 4,138
Likes: 7
From: South Weber, Utah
Have you tried running a 40 weight oil like 5W-40? To see if it calms the noise down?
 
Reply



All times are GMT -5. The time now is 07:32 AM.

story-0
10 Ways Ford is LOSING to the Competition

Slideshow: 10 ways Ford is losing to the competition

By Joe Kucinski | 2026-06-15 09:52:01


VIEW MORE
story-1
Top 6 Best Deals Available on New Fords & Lincolns Right Now

Some great targets in today's expensive world.

By Brett Foote | 2026-06-15 09:35:19


VIEW MORE
story-2
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-3
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-4
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-5
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-6
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-7
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-8
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-9
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE