Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

4x4 not working

Thread Tools
 
Search this Thread
 
Old Sep 19, 2013 | 02:38 PM
  #16  
big inch's Avatar
big inch
Elder User
Joined: Apr 2005
Posts: 907
Likes: 2
From: Jackson, TN
A bad shift motor would be the most common problem, but it could also be the switch or relay. The first thing to try would be to turn to switch to 4 hi, then tap on the shift motor (it is on the driver's side of the transfer case). If it doesn't shift, then I would ohm out the switch.
 
Reply
Old Sep 19, 2013 | 02:40 PM
  #17  
Clay H's Avatar
Clay H
Thread Starter
|
Elder User
Joined: Jul 2013
Posts: 623
Likes: 0
From: Tuttle, OK
Originally Posted by npccpartsman
Gawd don't I wish. You don't even KNOW how many times my road rage self has wished I had some K5's
The best part of it is I have onboard air. I need to replace the cheap plastic lines with copper and flare. Also I have an old 15 gal air tank that I will put in place of the 2 gal tank. Will be able to air up a tire much faster and should give me the ability to let the horns sing for a solid 3 minutes or more...
 
Reply
Old Sep 19, 2013 | 02:41 PM
  #18  
Clay H's Avatar
Clay H
Thread Starter
|
Elder User
Joined: Jul 2013
Posts: 623
Likes: 0
From: Tuttle, OK
Originally Posted by big inch
A bad shift motor would be the most common problem, but it could also be the switch or relay. The first thing to try would be to turn to switch to 4 hi, then tap on the shift motor (it is on the driver's side of the transfer case). If it doesn't shift, then I would ohm out the switch.
Thanks, good idea.
 
Reply
Old Sep 19, 2013 | 03:17 PM
  #19  
npccpartsman's Avatar
npccpartsman
Hotshot
20 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2003
Posts: 15,368
Likes: 121
From: Stuttgart, Ar
Club FTE Silver Member

Originally Posted by Clay H
The best part of it is I have onboard air. I need to replace the cheap plastic lines with copper and flare. Also I have an old 15 gal air tank that I will put in place of the 2 gal tank. Will be able to air up a tire much faster and should give me the ability to let the horns sing for a solid 3 minutes or more...
15 gallons is a big air tank for a truck. 3 minutes of horn time would probably get my azz whooped--LMAO. I could have honked at Big Inch on my way through Jackson, Tn. on my way to Smoke Show last week.
 
Reply
Old Sep 19, 2013 | 03:24 PM
  #20  
Clay H's Avatar
Clay H
Thread Starter
|
Elder User
Joined: Jul 2013
Posts: 623
Likes: 0
From: Tuttle, OK
Originally Posted by npccpartsman
15 gallons is a big air tank for a truck.
Ya know, now that I think about it, maybe its 10 gal. I'll have to look and see if it says. I already dry fit it to make sure it would fit between the passenger side frame and fender and it fits nicely.
 
Reply
Old Sep 19, 2013 | 09:24 PM
  #21  
big inch's Avatar
big inch
Elder User
Joined: Apr 2005
Posts: 907
Likes: 2
From: Jackson, TN
Originally Posted by npccpartsman
15 gallons is a big air tank for a truck. 3 minutes of horn time would probably get my azz whooped--LMAO. I could have honked at Big Inch on my way through Jackson, Tn. on my way to Smoke Show last week.
I would have waved. Lol

What is smoke show and where was it?
 
Reply
Old Sep 20, 2013 | 05:31 AM
  #22  
npccpartsman's Avatar
npccpartsman
Hotshot
20 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2003
Posts: 15,368
Likes: 121
From: Stuttgart, Ar
Club FTE Silver Member

Originally Posted by big inch
I would have waved. Lol

What is smoke show and where was it?
SSS '13 Evidence Consolidation Thread - Ford Powerstroke Diesel Forum

Evidence pic's. Thank God I only made one--LOL. The Granny truck is in there though.
 
Reply
Old Oct 8, 2013 | 01:22 PM
  #23  
Clay H's Avatar
Clay H
Thread Starter
|
Elder User
Joined: Jul 2013
Posts: 623
Likes: 0
From: Tuttle, OK
Getting back to this, I checked if the light on the dash (4X4) came on when I hey on the ignition and it does not. Besides the possibility that the bulb is out, how else might this relate to the 4x4 not engaging the transfer case? Someone I talked to made mention of some relays on the drivers side to check?
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Oct 10, 2013 | 12:10 PM
  #24  
Clay H's Avatar
Clay H
Thread Starter
|
Elder User
Joined: Jul 2013
Posts: 623
Likes: 0
From: Tuttle, OK
Anyone?
 
Reply
Old Oct 10, 2013 | 01:35 PM
  #25  
big inch's Avatar
big inch
Elder User
Joined: Apr 2005
Posts: 907
Likes: 2
From: Jackson, TN
Have you checked all of the fuses? Have you noticed any water leaking in the driver's side floor board after a heavy rain?
 
Reply
Old Oct 10, 2013 | 01:55 PM
  #26  
Clay H's Avatar
Clay H
Thread Starter
|
Elder User
Joined: Jul 2013
Posts: 623
Likes: 0
From: Tuttle, OK
All fuses under the dash yes. No water leaking in, whats that about?
 
Reply
Old Oct 21, 2013 | 02:55 AM
  #27  
Eric Laramore's Avatar
Eric Laramore
New User
Joined: Oct 2013
Posts: 11
Likes: 0
Clay i have the same issue with my '03 i will be trying to figure out what's up tomorrow if i fix it i will post here what was wrong.
 
Reply
Old Oct 21, 2013 | 07:49 AM
  #28  
Guzzo's Avatar
Guzzo
Senior User
Joined: Oct 2013
Posts: 206
Likes: 0
From: Sandyville Wv
Originally Posted by big inch
A bad shift motor would be the most common problem, but it could also be the switch or relay. The first thing to try would be to turn to switch to 4 hi, then tap on the shift motor (it is on the driver's side of the transfer case). If it doesn't shift, then I would ohm out the switch.
This is exactly what i was thinking.

The ESM- Electronic Shift motor goes bad depending on wear or rust/ corrosion. check the wires on it, or the harness is correctly plugged in.

If it all seems to be in good working order but still nothing, have someone engage it and lay under it and listen for a click, if nothing. Change it.

they run around 200 bucks installed so im sure you can do it yourself, its simple couple bolts.

they put it on the drivers side just under your door behind the transfer case. it looks like a starter.
let us know.
 
Reply
Old Oct 21, 2013 | 07:50 AM
  #29  
Guzzo's Avatar
Guzzo
Senior User
Joined: Oct 2013
Posts: 206
Likes: 0
From: Sandyville Wv
Originally Posted by Eric Laramore
Clay i have the same issue with my '03 i will be trying to figure out what's up tomorrow if i fix it i will post here what was wrong.
start with your electronic shift motor. it is the most common failure. they put such a wimpy tool in the worst possible spot.
 
Reply
Old Oct 21, 2013 | 07:51 AM
  #30  
Guzzo's Avatar
Guzzo
Senior User
Joined: Oct 2013
Posts: 206
Likes: 0
From: Sandyville Wv
Originally Posted by Clay H
All fuses under the dash yes. No water leaking in, whats that about?
i would suppose he is talking about cab sealing incorrect leading to electrical failure.

refer above to most likely issue. if not that, check solenoid on xfer case.


and last time it was in 4x4

how did it go? shift in and out ok? noises etc? anything helps
 
Reply



All times are GMT -5. The time now is 01:13 PM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE