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6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

4x4 not working

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Old Sep 19, 2013 | 02:38 PM
  #16  
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big inch
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From: Jackson, TN
A bad shift motor would be the most common problem, but it could also be the switch or relay. The first thing to try would be to turn to switch to 4 hi, then tap on the shift motor (it is on the driver's side of the transfer case). If it doesn't shift, then I would ohm out the switch.
 
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Old Sep 19, 2013 | 02:40 PM
  #17  
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From: Tuttle, OK
Originally Posted by npccpartsman
Gawd don't I wish. You don't even KNOW how many times my road rage self has wished I had some K5's
The best part of it is I have onboard air. I need to replace the cheap plastic lines with copper and flare. Also I have an old 15 gal air tank that I will put in place of the 2 gal tank. Will be able to air up a tire much faster and should give me the ability to let the horns sing for a solid 3 minutes or more...
 
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Old Sep 19, 2013 | 02:41 PM
  #18  
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Originally Posted by big inch
A bad shift motor would be the most common problem, but it could also be the switch or relay. The first thing to try would be to turn to switch to 4 hi, then tap on the shift motor (it is on the driver's side of the transfer case). If it doesn't shift, then I would ohm out the switch.
Thanks, good idea.
 
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Old Sep 19, 2013 | 03:17 PM
  #19  
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Originally Posted by Clay H
The best part of it is I have onboard air. I need to replace the cheap plastic lines with copper and flare. Also I have an old 15 gal air tank that I will put in place of the 2 gal tank. Will be able to air up a tire much faster and should give me the ability to let the horns sing for a solid 3 minutes or more...
15 gallons is a big air tank for a truck. 3 minutes of horn time would probably get my azz whooped--LMAO. I could have honked at Big Inch on my way through Jackson, Tn. on my way to Smoke Show last week.
 
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Old Sep 19, 2013 | 03:24 PM
  #20  
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Originally Posted by npccpartsman
15 gallons is a big air tank for a truck.
Ya know, now that I think about it, maybe its 10 gal. I'll have to look and see if it says. I already dry fit it to make sure it would fit between the passenger side frame and fender and it fits nicely.
 
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Old Sep 19, 2013 | 09:24 PM
  #21  
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big inch
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Originally Posted by npccpartsman
15 gallons is a big air tank for a truck. 3 minutes of horn time would probably get my azz whooped--LMAO. I could have honked at Big Inch on my way through Jackson, Tn. on my way to Smoke Show last week.
I would have waved. Lol

What is smoke show and where was it?
 
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Old Sep 20, 2013 | 05:31 AM
  #22  
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Originally Posted by big inch
I would have waved. Lol

What is smoke show and where was it?
SSS '13 Evidence Consolidation Thread - Ford Powerstroke Diesel Forum

Evidence pic's. Thank God I only made one--LOL. The Granny truck is in there though.
 
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Old Oct 8, 2013 | 01:22 PM
  #23  
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Getting back to this, I checked if the light on the dash (4X4) came on when I hey on the ignition and it does not. Besides the possibility that the bulb is out, how else might this relate to the 4x4 not engaging the transfer case? Someone I talked to made mention of some relays on the drivers side to check?
 
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Old Oct 10, 2013 | 12:10 PM
  #24  
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Anyone?
 
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Old Oct 10, 2013 | 01:35 PM
  #25  
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Have you checked all of the fuses? Have you noticed any water leaking in the driver's side floor board after a heavy rain?
 
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Old Oct 10, 2013 | 01:55 PM
  #26  
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All fuses under the dash yes. No water leaking in, whats that about?
 
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Old Oct 21, 2013 | 02:55 AM
  #27  
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Clay i have the same issue with my '03 i will be trying to figure out what's up tomorrow if i fix it i will post here what was wrong.
 
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Old Oct 21, 2013 | 07:49 AM
  #28  
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Originally Posted by big inch
A bad shift motor would be the most common problem, but it could also be the switch or relay. The first thing to try would be to turn to switch to 4 hi, then tap on the shift motor (it is on the driver's side of the transfer case). If it doesn't shift, then I would ohm out the switch.
This is exactly what i was thinking.

The ESM- Electronic Shift motor goes bad depending on wear or rust/ corrosion. check the wires on it, or the harness is correctly plugged in.

If it all seems to be in good working order but still nothing, have someone engage it and lay under it and listen for a click, if nothing. Change it.

they run around 200 bucks installed so im sure you can do it yourself, its simple couple bolts.

they put it on the drivers side just under your door behind the transfer case. it looks like a starter.
let us know.
 
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Old Oct 21, 2013 | 07:50 AM
  #29  
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Originally Posted by Eric Laramore
Clay i have the same issue with my '03 i will be trying to figure out what's up tomorrow if i fix it i will post here what was wrong.
start with your electronic shift motor. it is the most common failure. they put such a wimpy tool in the worst possible spot.
 
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Old Oct 21, 2013 | 07:51 AM
  #30  
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Originally Posted by Clay H
All fuses under the dash yes. No water leaking in, whats that about?
i would suppose he is talking about cab sealing incorrect leading to electrical failure.

refer above to most likely issue. if not that, check solenoid on xfer case.


and last time it was in 4x4

how did it go? shift in and out ok? noises etc? anything helps
 
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