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manual transfer case questions..

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Old Sep 17, 2013 | 04:58 PM
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manual transfer case questions..

1.) I did my 2wd to 4wd with a manual transfer case. I bought all the linkages and etc for it brand new from Ford. I am finding it difficult to shift between 2wd/4wd hi and 4wd lo. When I installed the gate I tightened it down pretty good. I am wondering if it is supposed to be backed off some to allow a better shift with the lever?

2.) if I am driving down the road in the middle of winter, do I have to stop to put the truck into 4wd Hi or can I just pull back on the lever to switch between 2wd/4wd while on the move?

3.) Is there already a pig tail somewhere tucked up out of the way so I can hook up the 4wd hi/lo indicator switch on the transfer case so that the lights will work in the instrument cluster showing 4wd hi/lo?
 
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Old Sep 17, 2013 | 05:10 PM
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As long as the front hubs are locked, you can shift between 2WD and 4H without stopping.

Yes, try loosening the gate to see if you can improve the shifting.

I don't know about the shift light.
 
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Old Sep 17, 2013 | 05:13 PM
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Originally Posted by redford
As long as the front hubs are locked, you can shift between 2WD and 4H without stopping.

Yes, try loosening the gate to see if you can improve the shifting.

I don't know about the shift light.
ok, thanks! I figured I needed to play with the shift linkage a bit to get it right.
 
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Old Sep 17, 2013 | 07:48 PM
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It's not uncommon to have difficulty shifting between high and low range even on a brand-new truck. It's easiest to do when you are rolling between 1-3 MPH, I believe it says that in the owner's guide as well.

 
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Old Sep 17, 2013 | 08:20 PM
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Originally Posted by Tom
It's not uncommon to have difficulty shifting between high and low range even on a brand-new truck. It's easiest to do when you are rolling between 1-3 MPH, I believe it says that in the owner's guide as well.

no its between 2wd and 4hi, not 4hi/4low
 
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