Notices
1994.5 - 1997 7.3L Power Stroke Diesel  

Turbo wheel failure

Thread Tools
 
Search this Thread
 
Old Sep 15, 2013 | 10:51 AM
  #1  
Joey Fletcher's Avatar
Joey Fletcher
Thread Starter
|
Senior User
Joined: Sep 2013
Posts: 184
Likes: 0
From: Durham NC
Turbo wheel failure

Hi Guys

This is my first post here. So don't be to hard on me...

I have a 1995 F250 Ford PSD with some mods that I put on this truck a few years ago. One was a 4 inch intake pipe with a DuraLite filter ECB 085011.

Well now the problem is the truck kept getting harder to start. It would spin over for maybe 5 to 10 seconds before it would start up. So I thought I would replace my Glow plugs....190K miles. Even though it was hard to start even when it had been running for an hour or so....still did not want to start

When I remove the air filter I saw a bad sight..the turbo wheel was in very bad shape 30% of the wheels blades were gone/ broken off.
I got to looking and I saw that the air filter had failed and a lot of the filter material had been sucked into the turbo causing the blades to break off.

I am pulling all the glow plugs out now and will run a compression test next week

Once the truck is running it still ran fine and would produce boost. I had not pushed the truck hard lately so I am not sure how much boost it would make the way it is now. I did see about 15 psi of boost the last time I remember looking at the boost gage

Oh well, I'll just have to see if I have killed the engine when I run the compression test this coming week

Wish me luck

Joey Fletcher
Durham NC
 
Reply
Old Sep 15, 2013 | 11:30 AM
  #2  
madMatador78's Avatar
madMatador78
Cargo Master
10 Year Member
Joined: Dec 2011
Posts: 2,750
Likes: 4
From: Pecatonica, IL
Welcome to FTE! Alot of us around here are running the NAPA 6637 air filter. There are some posts around here about it. I'll see if I can link them.

It is unfortunate when we buy products that we think will help our trucks and they end up doing damage. Hopefully your motor is not beyond hope and can be brought back up to 100%. I had a k&n on my truck when I bought it and they are also not good for our engines. I ditched that and put in the 6637 and haven't looked back

There are many here with more knowledge than I and I'm sure they will chime in. We are a pretty friendly bunch around here, so don't be afraid to ask questions!

I was a complete noob a couple of months ago when I first got my truck. Who am I kidding I still am but this is a good bunch to hang around with if you want to learn the ins and outs of these trucks.

Once again welcome to FTE!
 

Last edited by madMatador78; Sep 15, 2013 at 11:31 AM. Reason: My horrid spelling/autocorrect.
Reply
Old Sep 15, 2013 | 01:44 PM
  #3  
Godsarmy's Avatar
Godsarmy
Senior User
Joined: Apr 2013
Posts: 155
Likes: 1
madador,
Which air filter did you go with? I have a K&N on mine and no problems as of yet!
Joey,
Good luck with the motor. Keep us posted for sure!
 
Reply
Old Sep 15, 2013 | 02:25 PM
  #4  
madMatador78's Avatar
madMatador78
Cargo Master
10 Year Member
Joined: Dec 2011
Posts: 2,750
Likes: 4
From: Pecatonica, IL
Originally Posted by Godsarmy
madador,
Which air filter did you go with? I have a K&N on mine and no problems as of yet!
Joey,
Good luck with the motor. Keep us posted for sure!
its the NAPA 6637. I know Riffraff sells the kit. But if you already have the K+N filter/intake its a direct swap. So all you would need is the filter.

The problem is they dont "trap" all the stuff like they should. Its almost a case where a dirty K+N filter is better than a clean one. The problem becomes that the turbo blades will get a sandblasted/dusted look to them after a while.

If you hold your K+N up to a light you will see light coming trough at the top of the pleats. Not a good thing!

Riffraff Diesel: RDP 6637 Filter Kit
http://www.riffraffdiesel.com/mm5/RE...structions.pdf

there was another one too I'm going to try and find that shows the capacity of the 6637. I'll see if I can find it.
 
Reply
Old Sep 15, 2013 | 02:26 PM
  #5  
fordman67's Avatar
fordman67
Hotshot
20 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Dec 2005
Posts: 14,380
Likes: 609
From: evansville in
.you can buy the element at any "good" parts store.or riffraff sells a kit to retrofit.its a good well built and most importantly..affordable deal.it will protect the engine very well!

well thomas beat me to it.
 
Reply
Old Sep 15, 2013 | 02:32 PM
  #6  
madMatador78's Avatar
madMatador78
Cargo Master
10 Year Member
Joined: Dec 2011
Posts: 2,750
Likes: 4
From: Pecatonica, IL
6637 Filter Test - Ford Truck Enthusiasts Forums

Here was the one I was thinking of. Second post from the bottom is what impressed me the most. Although the post at the very top is impressive as well.
 
Reply
Old Sep 15, 2013 | 02:35 PM
  #7  
madMatador78's Avatar
madMatador78
Cargo Master
10 Year Member
Joined: Dec 2011
Posts: 2,750
Likes: 4
From: Pecatonica, IL
Originally Posted by fordman67
.you can buy the element at any "good" parts store.or riffraff sells a kit to retrofit.its a good well built and most importantly..affordable deal.it will protect the engine very well!

well thomas beat me to it.
haha sorry Aaron. I think he will give you a deal if you buy 2 or more. Only reason I didn't buy from him is because Napa delivers right to my shop and the cost with shipping worked out to being about the same.

I guess I'm slightly impatient and don't like to wait...
 
Reply
Old Sep 15, 2013 | 02:39 PM
  #8  
Godsarmy's Avatar
Godsarmy
Senior User
Joined: Apr 2013
Posts: 155
Likes: 1
Guys,
I have THE STOCK intake with a K&N filter in it! IS that ok? I know the filter has to have the oil sprayed on it to be effective. HMMMMMMMMMMMMMMM
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Fords to Drive Before You Die

 Joe Kucinski
story-1

3 Best / Worst Features Of The 2025+ Ford Expedition

 Brett Foote
story-2

10 Ways Ford is LOSING to the Competition

 Joe Kucinski
story-3

Top 6 Best Deals Available on New Fords & Lincolns Right Now

 Brett Foote
story-4

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-5

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-6

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-7

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-8

Every 2026 Ford Engine Explained

 Brett Foote
story-9

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
Old Sep 15, 2013 | 02:41 PM
  #9  
fordman67's Avatar
fordman67
Hotshot
20 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Dec 2005
Posts: 14,380
Likes: 609
From: evansville in
Get rid of it.without a doubt.

thomas.no biggie. that regulator will b there tues also
 
Reply
Old Sep 15, 2013 | 02:43 PM
  #10  
madMatador78's Avatar
madMatador78
Cargo Master
10 Year Member
Joined: Dec 2011
Posts: 2,750
Likes: 4
From: Pecatonica, IL
^^^ What he said!
 
Reply
Old Sep 15, 2013 | 04:52 PM
  #11  
Joey Fletcher's Avatar
Joey Fletcher
Thread Starter
|
Senior User
Joined: Sep 2013
Posts: 184
Likes: 0
From: Durham NC
Mad 78
That post you put up is the same filter I was using that killed my turbo....

My filter was less than a year old an less 3,000 miles. I put it in last Sept.

The turbo sucked the inside filter paper inside out and into the turbo, and destroying the turbo.

I have spent the last 3 hrs trying to get the valve cover off the passenger side. I have had all the bolts out for 2 hrs and still can get it off.....the dang heater box will not let it clear the rockers

It is just not my day....
 
Reply
Old Sep 15, 2013 | 05:04 PM
  #12  
madMatador78's Avatar
madMatador78
Cargo Master
10 Year Member
Joined: Dec 2011
Posts: 2,750
Likes: 4
From: Pecatonica, IL
Originally Posted by fordman67
Get rid of it.without a doubt.

thomas.no biggie. that regulator will b there tues also
I just saw the first line and not the second. Guess I have selective vision today. thanks Aaron! Gonna git er done!

Joey: Well that just bites. I wonder if those filters come with a warranty of any kind, cause this would clearly fall under defective materials and workmanship. It should not have happened. I guess its not your day...

Can you post pics at all of it? I'd like to see what happend. You wont be able to post them directly to the site but you can upload them to photobucket or flikr or any photo sharing site and link them back here.
 
Reply
Old Sep 15, 2013 | 05:26 PM
  #13  
Joey Fletcher's Avatar
Joey Fletcher
Thread Starter
|
Senior User
Joined: Sep 2013
Posts: 184
Likes: 0
From: Durham NC
I will try to get some pics tomorrow.

I have never seen an air filter fail like that one...the next air filter I put on there will have some type a screen on the inside of the filter to stop this from happening again.
 
Reply
Old Sep 15, 2013 | 08:37 PM
  #14  
fordpride's Avatar
fordpride
Post Fiend
Joined: Dec 2009
Posts: 15,505
Likes: 18
From: Livoina,La
How long was that filter in the truck ?
You either got a defective filter or it got so plugged up that it sucked its self in.

It wasn't the filter paper that destroyed the compressor wheel.
It was dust and and whatever else that got sucked in.

Unfortunately I think you will be depressed when you do the compression test.
 
Reply
Old Sep 15, 2013 | 08:45 PM
  #15  
madMatador78's Avatar
madMatador78
Cargo Master
10 Year Member
Joined: Dec 2011
Posts: 2,750
Likes: 4
From: Pecatonica, IL
Well barring something crazy I would think he got a bad filter. A little ways up he said it was only a year old and had 3000 miles on it. Something went horribly wrong if it took his blades like that.
 
Reply



All times are GMT -5. The time now is 07:48 AM.

story-0
10 Fords to Drive Before You Die

Slideshow: 10 Fords to drive before you die.

By Joe Kucinski | 2026-06-22 14:29:44


VIEW MORE
story-1
3 Best / Worst Features Of The 2025+ Ford Expedition

The latest Expedition is quite popular, but it certainly isn't perfect.

By Brett Foote | 2026-06-22 14:23:19


VIEW MORE
story-2
10 Ways Ford is LOSING to the Competition

Slideshow: 10 ways Ford is losing to the competition

By Joe Kucinski | 2026-06-15 09:52:01


VIEW MORE
story-3
Top 6 Best Deals Available on New Fords & Lincolns Right Now

Some great targets in today's expensive world.

By Brett Foote | 2026-06-15 09:35:19


VIEW MORE
story-4
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-5
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-6
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-7
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-8
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-9
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE