Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

Fan shroud?

Thread Tools
 
Search this Thread
 
Old Sep 8, 2013 | 06:16 PM
  #1  
Curt's05's Avatar
Curt's05
Thread Starter
|
Wiser by FTE
15 Year Member
Joined: Jan 2010
Posts: 2,837
Likes: 48
Club FTE Silver Member

Fan shroud?

I was wondering if the upper half of the fan shroud was made to be
cut from the lower half. My fan clutch wires were sheared by the fan blades
 
Reply
Old Sep 8, 2013 | 06:58 PM
  #2  
big inch's Avatar
big inch
Elder User
Joined: Apr 2005
Posts: 907
Likes: 2
From: Jackson, TN
Originally that was the way they were supposed to be removed. There are screw holes that can be used to put the shroud back together if you did want to cut it apart.
 
Reply
Old Sep 8, 2013 | 07:18 PM
  #3  
Curt's05's Avatar
Curt's05
Thread Starter
|
Wiser by FTE
15 Year Member
Joined: Jan 2010
Posts: 2,837
Likes: 48
Club FTE Silver Member

Thanks for confirming my thinking! Do you know if there is a harness from the fan clutch to the engine?
 
Reply
Old Sep 8, 2013 | 07:48 PM
  #4  
big inch's Avatar
big inch
Elder User
Joined: Apr 2005
Posts: 907
Likes: 2
From: Jackson, TN
There is, but it is a part of the main engine harness. Is it not repairable?
 
Reply
Old Sep 8, 2013 | 07:57 PM
  #5  
Curt's05's Avatar
Curt's05
Thread Starter
|
Wiser by FTE
15 Year Member
Joined: Jan 2010
Posts: 2,837
Likes: 48
Club FTE Silver Member

yes, im going to cut the upper half of the fan shroud, splice/reroute the existing wires
on both ends. I was hoping ford had a pig tail, since so many have been cut!
 
Reply
Old Sep 8, 2013 | 08:02 PM
  #6  
big inch's Avatar
big inch
Elder User
Joined: Apr 2005
Posts: 907
Likes: 2
From: Jackson, TN
It is not common to have damage to the engine side of the harness. I am not sure if the pigtail is available. I have never tried to get one. Maybe someone can chime in on that.
 
Reply
Old Sep 8, 2013 | 09:28 PM
  #7  
indyraven's Avatar
indyraven
Senior User
Joined: Nov 2007
Posts: 107
Likes: 0
From: Central Indiana
My fan munched the wires coming off of the clutch a few months ago. Didn't really want to buy a $200+ fan clutch, so I ran to Napa, and snagged the shrink tube that has adhesive on the inside of it. Soldered the wires back together, and used the shrinktube to seal my repair, everything works. Just make sure you leave yourself enough slack to be able to stick the wires back up where they belong, or it will pretty quickly get into those wires again. Also, make sure you spend the extra bucks and get the shrink tube that seals, don't try to use tape, or the cheap shrink tube with no adhesive.
 
Reply
Old Sep 8, 2013 | 10:03 PM
  #8  
BLADE35's Avatar
BLADE35
Hotshot
15 Year Member
Liked
Joined: Apr 2010
Posts: 19,073
Likes: 243
From: Saratoga Springs,UT
you guys may want to check the Water pump Shaft for excessive Play

Supposed to be the common cause of those Fan wires Getting Cut
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ways Ford is LOSING to the Competition

 Joe Kucinski
story-1

Top 6 Best Deals Available on New Fords & Lincolns Right Now

 Brett Foote
story-2

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-3

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-4

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-5

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-6

Every 2026 Ford Engine Explained

 Brett Foote
story-7

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-8

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-9

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
Old Sep 9, 2013 | 07:18 AM
  #9  
indyraven's Avatar
indyraven
Senior User
Joined: Nov 2007
Posts: 107
Likes: 0
From: Central Indiana
In my case, the wires got munched when the outer shroud got forced into the fan after running over a Subaru.... LOL (Good advice on the water pump tho, I'll remember that!)
 
Reply
Old Sep 9, 2013 | 07:25 AM
  #10  
2006lariat's Avatar
2006lariat
Lead Driver
15 Year Member
Liked
Loved
Community Favorite
Joined: Oct 2009
Posts: 5,406
Likes: 229
From: Pa
I went through this in June. In my case, the 2nd alt locked up, and tore the pulley's off the front of the motor, than the belt wrapped around the fan, and ripped the wires off. Getting the shroud out the first time sucked! In total I did it 3X, as I ran it a couple day's till the part's came in.
 
Attached Images     
Reply
Old Sep 9, 2013 | 07:35 AM
  #11  
vloney's Avatar
vloney
Postmaster
Joined: Feb 2006
Posts: 3,201
Likes: 4
From: waynesville, mo.
Club FTE Silver Member

Take the top radiator mounts loose, re-route wiring between radiator and upper support, remove top radiator hose, remove vent hose from radiator, remove two screws from top of shroud, pull back on radiator, then the shroud comes out in one piece, no cutting necessary.
 
Reply
Old Sep 9, 2013 | 10:11 PM
  #12  
Curt's05's Avatar
Curt's05
Thread Starter
|
Wiser by FTE
15 Year Member
Joined: Jan 2010
Posts: 2,837
Likes: 48
Club FTE Silver Member

I soldered new wires, taped them, shrink wrapped them and loomed them Do you think the tie raps will hold out, through the radiator?
 
Reply
Old Sep 9, 2013 | 10:27 PM
  #13  
BLADE35's Avatar
BLADE35
Hotshot
15 Year Member
Liked
Joined: Apr 2010
Posts: 19,073
Likes: 243
From: Saratoga Springs,UT
Iv never seen a wire actually zip tied to the Radiator like this
 
Reply
Old Sep 9, 2013 | 10:37 PM
  #14  
Yahiko's Avatar
Yahiko
Fleet Owner
10 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2012
Posts: 27,307
Likes: 549
From: Spanaway
I did find and can look it up that you can get both plugs as pigtails.
I should know I have a set for my fan control project that I put on
the back burner for now. Here is the test box with the plugs.


Sean
 
Reply
Old Sep 10, 2013 | 05:36 AM
  #15  
Curt's05's Avatar
Curt's05
Thread Starter
|
Wiser by FTE
15 Year Member
Joined: Jan 2010
Posts: 2,837
Likes: 48
Club FTE Silver Member

Originally Posted by BLADE35
Iv never seen a wire actually zip tied to the Radiator like this
Im open to better idea's! I think with the suction of the fan you have to secure the wires away from it. I think that's why fords idea was short/straight...
 
Reply



All times are GMT -5. The time now is 09:50 AM.

story-0
10 Ways Ford is LOSING to the Competition

Slideshow: 10 ways Ford is losing to the competition

By Joe Kucinski | 2026-06-15 09:52:01


VIEW MORE
story-1
Top 6 Best Deals Available on New Fords & Lincolns Right Now

Some great targets in today's expensive world.

By Brett Foote | 2026-06-15 09:35:19


VIEW MORE
story-2
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-3
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-4
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-5
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-6
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-7
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-8
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-9
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE