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Question: Cranking - No Fuel...

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Old Aug 27, 2013 | 09:40 AM
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Question Question: Cranking - No Fuel...

Ok - question for y'all....

The fuel pump issues have been discussed widely - But I got a question for anyone who is more mechanical savvy than I...

Cranking without fuel is probably never a great idea - but it happens - maybe after repair or when someone runs out of fuel, etc....

Is it any harder (worse than usual) on these Bosch fuel pumps than any other vehicle? I realize that the closer tolerances and the very high pressure might make things a little more fragile in a "no fuel" situation...

This question came from a discussion that I was in (maybe beer was involved) a couple of days ago... Of course we had 4 different opinions... I would like to know the facts - if someone is more qualified then us "redneck mechanics"

Thanks in advance for any comments.....
 
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Old Aug 27, 2013 | 09:42 AM
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They need fuel to stay lubricated so it's a matter of how long are you cranking with no fuel before the damage is catastrophic. I believe the instant there is no fuel, damage is being done. It's just a matter of how much. That's my cheesehead opinion.
 
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Old Aug 27, 2013 | 09:50 AM
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Originally Posted by SavageNFS
They need fuel to stay lubricated so it's a matter of how long are you cranking with no fuel before the damage is catastrophic. I believe the instant there is no fuel, damage is being done. It's just a matter of how much. That's my cheesehead opinion.
My question came from my 2001 V-10 - I broke down way out in West Tx on a ranch... After much diagnosis & cranking dropped tank with about 30 gals of gas and changed fuel pump. Had been cranking while someone beat on tank and some other redneck remedies...

Fixed fuel pump and about 3 weeks later it happened again.... Turns out is was a bad inertia switch.... but it got cranked a lot (starved for fuel) - would this kill the Bosch pump? - it didn't seem to greatly effect the v-10 pump...
 
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Old Aug 27, 2013 | 10:14 AM
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I assumed we were talking about a 6.7 pump as that was the section it was posted. You should have clarified it was for a gasoline engine. I don't know crap about the V-10 as I didn't ever work on one or own one. My opinion is irrelevant on this matter, but would say that it certainly could have been a contributing factor in the premature failure of the pump. Once they get some time (mileage or gallons in this case) through them it doesn't take much to upset them. They are like an old carb...run perfect until you try and clean them up. Might as well buy a rebuild kit...
 
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Old Aug 27, 2013 | 10:19 AM
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Originally Posted by SavageNFS
I assumed we were talking about a 6.7 pump as that was the section it was posted. You should have clarified it was for a gasoline engine. I don't know crap about the V-10 as I didn't ever work on one or own one. My opinion is irrelevant on this matter, but would say that it certainly could have been a contributing factor in the premature failure of the pump. Once they get some time (mileage or gallons in this case) through them it doesn't take much to upset them. They are like an old carb...run perfect until you try and clean them up. Might as well buy a rebuild kit...
Yes, I was talking about the 6.7 pump - But comparing to my old V-10 pump -sorry for the confusion....

In other words - if I had cranked the 6.7 like I had to crank the v-10 in the past would the Bosch come to pieces ??


Sorry for confusion, again & thanks for reply....
 
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Old Aug 27, 2013 | 10:29 AM
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Based on that, then I'd stick to my original response. Cranking without fuel briefly may not do any significant damage immediately, but it will cause damage as it is designed to be lubricated with fuel. If you remove lubrication from mechanical parts, they tend to fail quickly. The low pressure pump may fare better than the high pressure pump, but both are designed to be run with the diesel fuel to lubricate them. Cranking without fuel present is not something I would ever do intentionally.
 
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Old Aug 27, 2013 | 10:31 AM
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Originally Posted by SavageNFS
Based on that, then I'd stick to my original response. Cranking without fuel briefly may not do any significant damage immediately, but it will cause damage as it is designed to be lubricated with fuel. If you remove lubrication from mechanical parts, they tend to fail quickly. The low pressure pump may fare better than the high pressure pump, but both are designed to be run with the diesel fuel to lubricate them. Cranking without fuel present is not something I would ever do intentionally.
Thanks - Thats what I figured -
 
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Old Aug 27, 2013 | 10:32 AM
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Can't really compare the diesel fuel pumps with gas fuel pumps. Two completely different beasts. Gas fuel pumps can be cranked dry with minimal damage for some time. I wouldn't want to try that with a new diesel fuel pump - damage would likely start much sooner. Pressures and design are night and day between the two. Our diesel pumps create somewhere around 29,000 psi of pressure at the injection point, gas pumps are drastically lower because a spark is used for ignition, not pressure. Gas pumps can overheat and burn out if run dry long enough as most are located in the fuel tank and are cooled by the gasoline surrounding it. The diesel pumps are cooled by diesel going through it as already mentioned and if run dry damage would likely occur much sooner. With two different pumps in the diesel, the high pressure fuel pump is your biggest concern.
 
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Old Aug 27, 2013 | 10:52 AM
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Originally Posted by Byram
Yes, I was talking about the 6.7 pump - But comparing to my old V-10 pump -sorry for the confusion....

In other words - if I had cranked the 6.7 like I had to crank the v-10 in the past would the Bosch come to pieces ??


Sorry for confusion, again & thanks for reply....
the pumps are electric, and don't know anything about 'crank'ing.
they run when they are on, and have a pressure relief to limit 'overpumping'.
some computer systems also can ask the pump to run or not depending on the pressure sensor. My assumption is that a no pressure detection from the pressure sensor would have the computer turn off the pump after a timeout time to protect itself.
 
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Old Aug 27, 2013 | 10:52 AM
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Originally Posted by WildWildWest
Can't really compare the diesel fuel pumps with gas fuel pumps. Two completely different beasts. Gas fuel pumps can be cranked dry with minimal damage for some time. I wouldn't want to try that with a new diesel fuel pump - damage would likely start much sooner. Pressures and design are night and day between the two. Our diesel pumps create somewhere around 29,000 psi of pressure at the injection point, gas pumps are drastically lower because a spark is used for ignition, not pressure. Gas pumps can overheat and burn out if run dry long enough as most are located in the fuel tank and are cooled by the gasoline surrounding it. The diesel pumps are cooled by diesel going through it as already mentioned and if run dry damage would likely occur much sooner. With two different pumps in the diesel, the high pressure fuel pump is your biggest concern.

Thanks for Replies...

I guess y'all got me to thinking - If the inertia switch went out on the 6.7 like it had in the 2001 truck - cranking would not be a problem as the fuel pump is not getting power and that is why it cranks - instead of starting - so the fuel pump is not spinning at all...

Man - I need a beer!
 
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Old Aug 27, 2013 | 10:59 AM
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Originally Posted by Byram
Thanks for Replies...

I guess y'all got me to thinking - If the inertia switch went out on the 6.7 like it had in the 2001 truck - cranking would not be a problem as the fuel pump is not getting power and that is why it cranks - instead of starting - so the fuel pump is not spinning at all...

Man - I need a beer!
and really you are talking about the low pressure pump in the tank that feeds the high pressure pump for diesel. the low pressure pump can take a lot of abuse.

sam
 
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Old Aug 27, 2013 | 11:11 AM
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The low pressure pump in the tank in both a gas engine and a diesel engine is cooled by fuel in the tank - and both will eventually overheat/fail if you crank it excessively without fuel.

The High Pressure fuel pump is driven by the camshaft on these motors, so it doesn't have a motor to overheat without fuel - but because the pistons in the pump are lubed by the fuel, it will no doubt quickly fail (and we know what happens then). I'm not sure if they have a sensor/program that will prevent the engine being cranked without fuel (they should!)


Either way, it should be common knowledge in all diesels not to crank without fuel - the fuel system needs to be bled in any diesel engine to prevent permanent damage.
 
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Old Aug 27, 2013 | 10:05 PM
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Originally Posted by Byram
Ok - question for y'all....

The fuel pump issues have been discussed widely - But I got a question for anyone who is more mechanical savvy than I...

Cranking without fuel is probably never a great idea - but it happens - maybe after repair or when someone runs out of fuel, etc....

Is it any harder (worse than usual) on these Bosch fuel pumps than any other vehicle? I realize that the closer tolerances and the very high pressure might make things a little more fragile in a "no fuel" situation...

This question came from a discussion that I was in (maybe beer was involved) a couple of days ago... Of course we had 4 different opinions... I would like to know the facts - if someone is more qualified then us "redneck mechanics"

Thanks in advance for any comments.....
Byram , Assuming you had fuel in pump but ran out, at that point there would still be residual fuel in pump. not enough to compress to 30k psi. but plenty for low press lube/cooling. If you took a brand new pump out of the box and installed it in truck it would start and be fine, if your out of fuel you can't build pressure to do damage to the pump. Just my .02 And 25 years of diesel including common rail Hp.
 
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