Notices
1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

Fuel sending unit problem

Thread Tools
 
Search this Thread
 
Old Aug 23, 2013 | 01:45 PM
  #1  
tbolt64's Avatar
tbolt64
Thread Starter
|
Senior User
Joined: Mar 2004
Posts: 100
Likes: 0
Fuel sending unit problem

I've been searching the site and other places and I haven't come up with an answer to whats going on with the new fuel sending unit I put in the rear tank of my '89 F250 - No matter how much fuel I put in the tank it always reads half a tank, be the tank empty or full. This has caused a few situations where I've run out of gas.

I bet the sender I purchased is bad, but I was just wondering if there was any other possibilities for the constant half-tank reading. Anyone have any ideas?
 
Reply
Old Aug 23, 2013 | 02:02 PM
  #2  
steelholder's Avatar
steelholder
Tuned
10 Year Member
Liked
Loved
Community Favorite
Joined: Aug 2013
Posts: 267
Likes: 21
ive got the same problem with my front tank always reads wayy past full, not sure if theres anything in there.
 
Reply
Old Aug 23, 2013 | 08:27 PM
  #3  
brokeasajoke's Avatar
brokeasajoke
More Turbo
15 Year Member
Liked
Joined: Jan 2010
Posts: 685
Likes: 1
From: Western NC mountains
Way past fuul means too much resistance probably the thin metal on the plastic board wore off where the little metal finger sweeps in the sending unit. Much like an old slot car track with the trigger speed control. Does the fron tank read ? Mine stayed in one spot and it ended up being the gauge cluster.
 
Reply
Old Aug 23, 2013 | 08:30 PM
  #4  
brokeasajoke's Avatar
brokeasajoke
More Turbo
15 Year Member
Liked
Joined: Jan 2010
Posts: 685
Likes: 1
From: Western NC mountains
Do you have dual yanks tbolt? Does front tank work?
 
Reply
Old Aug 23, 2013 | 08:32 PM
  #5  
brokeasajoke's Avatar
brokeasajoke
More Turbo
15 Year Member
Liked
Joined: Jan 2010
Posts: 685
Likes: 1
From: Western NC mountains
Pull the sending unit plug off, it should go to full ground it and it should go to empty. I could have that backwards too.
 
Reply
Old Aug 23, 2013 | 08:40 PM
  #6  
steelholder's Avatar
steelholder
Tuned
10 Year Member
Liked
Loved
Community Favorite
Joined: Aug 2013
Posts: 267
Likes: 21
Originally Posted by brokeasajoke
Way past fuul means too much resistance probably the thin metal on the plastic board wore off where the little metal finger sweeps in the sending unit. Much like an old slot car track with the trigger speed control. Does the fron tank read ? Mine stayed in one spot and it ended up being the gauge cluster.
I am not familiar with it. the tank closest to the end reads fine(not sure if that's considered rear or front), but when i switch to the other tank closer to driver it shoots past full.
 
Reply
Old Aug 24, 2013 | 12:38 PM
  #7  
1993_f350_2013's Avatar
1993_f350_2013
Posting Guru
10 Year Member
Joined: Nov 2012
Posts: 1,224
Likes: 1
From: New Sharon, IA
Originally Posted by brokeasajoke
Way past fuul means too much resistance probably the thin metal on the plastic board wore off where the little metal finger sweeps in the sending unit. Much like an old slot car track with the trigger speed control. Does the fron tank read ? Mine stayed in one spot and it ended up being the gauge cluster.
this is exactly whats wrong with mine!
 
Reply
Old Aug 25, 2013 | 07:36 AM
  #8  
brokeasajoke's Avatar
brokeasajoke
More Turbo
15 Year Member
Liked
Joined: Jan 2010
Posts: 685
Likes: 1
From: Western NC mountains
I would start at the selector valve plug and go back then. Resistance shouldnt be more than like 120ohms or so i think. Cant remember exactly what they are without having my fuel.sending unit book from parts store in front of me. I would bet that unit is bad. You should be able to swith to that tank unplug it and ground it and see if gauge goes both directions. Be sure to switch to that tank so your not chasing your tail. Dont ask why i would say that. Lol
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-1

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-2

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-3

Every 2026 Ford Engine Explained

 Brett Foote
story-4

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-5

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-6

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-7

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-8

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-9

Top 10 Ford Truck Tragedies

 Joe Kucinski
Old Aug 25, 2013 | 01:42 PM
  #9  
1993_f350_2013's Avatar
1993_f350_2013
Posting Guru
10 Year Member
Joined: Nov 2012
Posts: 1,224
Likes: 1
From: New Sharon, IA
I dropped my tank yesterday and my sending unit switch had fallen off of inside the tank and the yellow wire was broke off too! So i readjusted the copper tang so it made better connection then i re soldered the wire on an put it all back together and walla!! It works!!!
 
Reply
Old Aug 26, 2013 | 11:11 AM
  #10  
tbolt64's Avatar
tbolt64
Thread Starter
|
Senior User
Joined: Mar 2004
Posts: 100
Likes: 0
Sorry, I had no internet access over the weekend. Anyway, yes I have two tanks, the gague works fine for the front tank, but I replaced the rear fuel pump and the old sender went bad (always red full) so I put in a new sender and now I have this constant half-tank reading nonsense that Ive not run into in 15 years of turning wrenches.

Like I said I figure the sender is bad, its just chosen a new and improved way of being bad - I guess thats what you get from part store junk...I'd just always had good luck with Spectra Premium parts.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Gigemags05
1980 - 1986 Bullnose F100, F150 & Larger F-Series Trucks
47
Sep 27, 2018 07:39 PM
uh60
Pre-Power Stroke Diesel (7.3L IDI & 6.9L)
4
Oct 20, 2013 10:13 AM
Justntimeracing
1967 - 1972 F-100 & Larger F-Series Trucks
15
Oct 5, 2004 06:06 PM
Manwith3fords
1987 - 1996 F150 & Larger F-Series Trucks
8
Dec 8, 2003 11:20 PM




All times are GMT -5. The time now is 11:29 AM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE