Notices
Explorer, Sport Trac, Mountaineer & Aviator 1991-1994, 1995-2001, 2002-2005, 2006-2010 Ford Explorer

Heater circuit problems

Thread Tools
 
Search this Thread
 
Old Aug 22, 2013 | 02:50 AM
  #1  
740steve's Avatar
740steve
Thread Starter
|
New User
Joined: Aug 2013
Posts: 1
Likes: 0
Heater circuit problems

Hello,
I'm having a lot of trouble pinpointing the problem with my 04 Aviator. With my scan tool I am pulling up pretty much every code for the o2 sensors and heater circuit and the heater circuit fuse has blown. I replaced the fuse and it blew again immediately. The fuse number is 38.
I can't figure out what to replace!
Has anyone else out there had this problem? What worked for you? Any ideas on what it could be?

On another note my park assist fault notice is coming on in the dashboard and the sensors will not beep, I know this is a common problem but how do I fix it?


Thanks guys!
 
Reply
Old Aug 22, 2013 | 07:05 AM
  #2  
shorod's Avatar
shorod
Logistics Pro
15 Year Member
Photogenic
Liked
Loved
Joined: Jun 2009
Posts: 4,808
Likes: 83
From: Cedar Rapids, IA
What codes, specifically, are you getting for the oxygen sensors? It's possible that the codes you are getting are DUE to the blown fuse rather than the SOURCE of the blown fuse.

Fuse F1.38 provides power to more than just the oxygen sensor heaters, and should be a 15A fuse (make sure it wasn't undersized for some reason).

Per the factory service manual, here are the circuits on this fuse:
"Evap emission canister vent valve,Vapor management valve, IMCC-LSRC module, EGR system module, Heated oxygen sensor (HO2S)#11, #21, Catalyst Monitor Sensor (CMS) #12, #22"

You could try disconnecting sensor 1 on each of the banks to see if that causes the short to go away. If so, then you're looking at replacing oxygen sensors which is probably easier than chasing down a wiring issue.

I replaced all 4 oxygen sensors on my 2004 Aviator a few weeks back. The sensor 1 sensors were definitely more difficult than sensor 2, but still not horrible. If you're going to replace all 4 sensors, you may as well replace the fuel filter at the same time. Removing the fuel filter covers makes accessing B1S2 easier.

-Rod
 
Reply
Old Aug 22, 2013 | 03:24 PM
  #3  
projectSHO89's Avatar
projectSHO89
Hotshot
20 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jan 2004
Posts: 19,760
Likes: 1,079
From: St Louis
Usual cause of that equivalent fuse on an F-series is someone got the O2 sensor wiring harness onto the exhaust manifold and it melted, shorting the heater power feed and blowing the fuse.

If any hands have been in there recently, that usually explains it.

In any event, swapping parts is usually a fool's errand, as is replacing all 4 O2 sensors without good cause (and I cannot think of a good cause).
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
mcdiver
1999 - 2016 Super Duty
8
Sep 15, 2011 01:24 PM
tahiti429
1983 - 2012 Ranger & B-Series
3
May 5, 2011 06:32 PM
88PONY
1987 - 1996 F150 & Larger F-Series Trucks
8
Oct 23, 2009 08:44 AM
ErnieX
Explorer, Sport Trac, Mountaineer & Aviator
3
May 9, 2008 07:43 AM
sundog2000
2.6, 2.8, 2.9, 4.0 & SOHC 4.0 V6
3
Jan 28, 2004 09:09 PM




All times are GMT -5. The time now is 11:55 PM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE