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Transfer shifter not staying engaged

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Old Jun 11, 2003 | 11:36 AM
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rickthefix
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Transfer shifter not staying engaged

I have a 1987 F150 302 automatic 4x4 w/ 160k miles & the transfer shifter will not stay engaged in hi or low 4x4 mode.
The truck is only driven occassionaly, but all fluids were flushed/filled about 1 1/2 yrs ago.
Also, what is the proper method for shifting from 2x to 4x? There is a sticker on back of sun visor that differs from owners manual on how to shift. Which one should I bekieve? Can't remember which is which, but one says to shift while in drive, the other says to shift while stopped in neutral.
 
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Old Jun 11, 2003 | 12:25 PM
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Transfer shifter not staying engaged

I have a 92 4x4 f150 w/5.0... I have less trouble with engaging 4wd when I am in neutral.

I will set the parking brake then engage the hubs (mine are manual)

Then I'll push the clutch in and shift to 4w hi or low.

I spoke to my trany tech and he suggested the same. He drives an F250
 
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Old Jun 11, 2003 | 02:18 PM
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Transfer shifter not staying engaged

I have an '88 F-150 with auto trans and manual hubs. Mine recommends with hubs locked, you can shift from 2 to 4H in motion but to get to 4L you MUST be stopped and trans in nuetral.
 
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Old Jun 12, 2003 | 05:33 AM
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Transfer shifter not staying engaged

Mine is automatic trans & auto-locking hubs. Still unsure of how to shift since everyone else has a differrent combination than I do.
I'll try going to the FORD site to find out.
 
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Old Jun 12, 2003 | 10:31 AM
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Transfer shifter not staying engaged

Once the hubs are locked (regardless of auto or manual locks), you can shift between 2H & 4H on the fly (up to 55mph). To go between H & L, you need to be ALMOST stopped. All the Ford docmentation should agree with that, if you read it carefully.
 
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Old Jun 12, 2003 | 11:46 AM
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Transfer shifter not staying engaged

Steve,
What causes the auto hubs to lock?
Also, any ideas of why it's popping out of H/L 4x?
 
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Old Jun 13, 2003 | 09:54 PM
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Transfer shifter not staying engaged

Auto hub locks are operated by the difference in speeds of themselves (attached to the wheel hubs & tires), the spindles, and the stub shafts. It's complex and depends on what direction & which turned first, so I won't try to explain further, but that's the reason they're so unpredictable & unreliable.

Your t-case problem sounds internal. Maybe a bent shift fork.
 
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Old Jun 15, 2003 | 05:08 PM
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Transfer shifter not staying engaged

The one thing I am curious of is does it actually pop out? Or is it not acting like it is 4 whee drive. I know these auto hubs are notorious for breaking so 4 wheel drive won't work even though the transfer case is actually turning the front driveline. Also check that you don't have something jammed in the linkage to the t-case or a possible loose bolt.
 
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Old Jun 15, 2003 | 05:15 PM
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Transfer shifter not staying engaged

Originally posted by rickthefix
Steve,
What causes the auto hubs to lock?
Also, any ideas of why it's popping out of H/L 4x?
The hubs lock when the axles begin to turn, you should hear a click when they engage. I have a 95 that had an electronic automatic transfer case with pushbutton 4wd and auto hubs, is that what you have? I just can't picture a tranfer case shifter "popping" out of 4W. I have converted to a manual transfer case but retained the auto hubs. I can shift on the fly at any reasonable speed and the hubs will lock. Shifting into four low works best when I am in neutral.
 
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Old Jun 15, 2003 | 09:21 PM
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Transfer shifter not staying engaged

Shifting on the fly with the hubs unlocked will do SERIOUS damage to the t-case AND the hubs.
 
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Old Jun 16, 2003 | 04:52 PM
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Transfer shifter not staying engaged

Mine is a 87 with auto hubs & manual shifter in the floor. It actually will pop out of 4X H or L & the shifter moves as well as the indicator lamp extinguishing! The truck has never really seen a lot of rough off roading as my dad drove it to work and an occassional trip to the beach for the first 140k miles. I've had it for about 3 years & put about 20k on it with being off-road ruff driving only a couple of times, but not lately. This problem came up just recently when driving around in the back yard hauling yard debris.
 

Last edited by rickthefix; Jun 16, 2003 at 04:55 PM.
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