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A/C cut out while towing

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Old Jul 3, 2013 | 08:36 AM
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A/C cut out while towing

I just started towing this heavy for long distances but 6500lb., 86* ambient, ECT=198-210, EOT= 204-220 the compressor disengages. When i get into a town and catch red lights the air comes back on. I know there is an overheating safety that will cut the air off but my temps seem normal and it won't cut off at the same temp every time. It's like I have a bad sensor but I don't know where to start. I've checked 134a psi and it is good. Any body had a problem like this?
 
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Old Jul 3, 2013 | 08:58 AM
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You would start by hooking up a set of manifold gauges and checking your pressures in the AC system.
 
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Old Jul 3, 2013 | 10:21 AM
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As stated in original post, I already checked that. Thanks
 
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Old Jul 3, 2013 | 10:28 AM
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I guess I'm wondering what temp sensor would cut off the a/c. or does the pcm compute temp differences and decide to turn it off, I'm stumped. It operates fine all the time except when towing this boat.
 
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Old Jul 3, 2013 | 10:37 AM
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Check 1) Clutch gap, 2) temp blend door, and 3) HVAC FAQs (link is in signature). Your system is almost identical (with exception to the vacuum pump) as the 1/2 tons.

It would also help if you identified your truck in your question or post by its year and specific model. There have been differences in the control circuits over the years.

Depending on the year, a scan tool may be needed to see what's going on.
 
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Old Jul 3, 2013 | 11:52 AM
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It is a 2003 F250 ,6.0. I haven't checked the air gap. If it is the air gap then I will still have voltage at the compressor correct? I thought it was electrical because of when it comes back on after slowing down like riding through a small town. and it's not throwing any codes.
 
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Old Jul 3, 2013 | 12:06 PM
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Originally Posted by Living Proof
As stated in original post, I already checked that. Thanks


Low and High side R134a pressure

What was Low Side pressure??35psi???? and was the truck running with A/C )n during test

there is no overheat cutout

But there is High and low Pressure cutoffs that would stop A/C

Start the truck have someone trigger A/C compress on and off make shure you can hear the clutch turn off and on should be able to see it work to

you can also check with a DVM


I suspect its a High/low pressure cutoff since at hwy speed it cuts OFF
 
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Old Jul 3, 2013 | 12:33 PM
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The refrigerant psi was 220/40. I even recovered some so the head would be below 200 and it still cut off after about an hour of towing, so I set the charge back right. I had read that if the truck starts to overheat a strategy in the program will disable the a/c to keep heat from the condenser off of the radiator. sometimes after it stops for the 3rd time it won't come back on, so next time it does that I will be able to check some voltages at the high and low psi switches and at the compressor. I think if I have voltage at the compressor it will be the air gap I have read about. Thanks for you guys help! I have been able to fix or prevent every other problem with this truck from this forum for the last 205,000 miles.
 
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Old Jul 3, 2013 | 12:37 PM
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I'm willing to bet that the orifice tube is getting clogged or the receiver/dryer bag might have a leak
 
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Old Jul 3, 2013 | 12:40 PM
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Originally Posted by Per4mance
I'm willing to bet that the orifice tube is getting clogged or the receiver/dryer bag might have a leak
It doesn't have a leak, the orifice may be getting clogged but I thought that would show up all the time not just while under a heavy load.
 
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Old Jul 3, 2013 | 12:45 PM
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If the desiccant is leaking from the bag it will clog up the orifice tube or metal wear from the age of the system will clog up the tube
 
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Old Jul 3, 2013 | 01:03 PM
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With everything at operating temps try reading the gauges at 2500 rpm versus idle.

You might be hitting 300+ psi high side at high rpm and the system is cutting out.

Josh
 
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Old Jul 3, 2013 | 05:07 PM
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I agree with Bullit, also there used to be a Wide Open cut out switch to the throttle that would cut out A/C compressor to give full power avaialabe to the engine.

Since there is no physical throttle plate I assume this is now a software caculation noot shure tho I don't have access to Ford proprietary information.
 
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Old Jul 3, 2013 | 05:19 PM
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From: St Louis
Originally Posted by Living Proof
It is a 2003 F250 ,6.0. I haven't checked the air gap. If it is the air gap then I will still have voltage at the compressor correct? I thought it was electrical because of when it comes back on after slowing down like riding through a small town. and it's not throwing any codes.
Yes, it would have voltage at the clutch whenever the PCM commanded it to be so, provided everything else is working.

The '03 does use a PCM controlled A/C clutch relay. That mean's it's software controlled.

It's never going to throw any codes, this function isn't monitored by OBDII.

I'm willing to bet that the orifice tube is getting clogged or the receiver/dryer bag might have a leak
There's no evidence presented to support that contention. Highly unlikely.

You might be hitting 300+ psi high side at high rpm and the system is cutting out.
The high side cutout switch is usually around 465 psi ascending. This is NOT software controlled, it is a simple pressure switch. If the HPCO were activated, the system would re-energize as soon as the high side pressure dropped below the lower limit of the switch which would usually take less than a minute. It wouldn't wait for slow traffic or small towns. It would also cycle quite regularly (up to several times per minute) under most conditions.


Check your gap first. Otherwise, you'll need the scan tool to examine PIDs to see if the noted disengagement is commanded by the PCM.
 
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Old Jul 3, 2013 | 05:32 PM
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Originally Posted by projectSHO89
Yes, it would have voltage at the clutch whenever the PCM commanded it to be so, provided everything else is working.

The '03 does use a PCM controlled A/C clutch relay. That mean's it's software controlled.

It's never going to throw any codes, this function isn't monitored by OBDII.



There's no evidence presented to support that contention. Highly unlikely.



The high side cutout switch is usually around 465 psi ascending. This is NOT software controlled, it is a simple pressure switch. If the HPCO were activated, the system would re-energize as soon as the high side pressure dropped below the lower limit of the switch which would usually take less than a minute. It wouldn't wait for slow traffic or small towns. It would also cycle quite regularly (up to several times per minute) under most conditions.


Check your gap first. Otherwise, you'll need the scan tool to examine PIDs to see if the noted disengagement is commanded by the PCM.
Might be freezing up too
 
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