Notices
Pre-Power Stroke Diesel (7.3L IDI & 6.9L) Diesel Topics Only

Cleaning Injectors By Hand?

Thread Tools
 
Search this Thread
 
Old May 16, 2013 | 08:26 PM
  #1  
Chevy_Eater's Avatar
Chevy_Eater
Thread Starter
|
Logistics Pro
20 Year Member
Photogenic
Liked
Loved
Joined: Apr 2005
Posts: 4,221
Likes: 17
Cleaning Injectors By Hand?

Okay, maybe not internally, but I realized I should have capped the top end of the injectors when I pulled the head off the '86. Got junk all over the top ends wrestling the heads out of the engine bay. Pulled one out and the thread area and the stem below it that goes through the head are grimy looking too. It is safe/recommenced to soak injectors in a solvent and is it safe/recommend to use compressed air on them? Or is there a better way? Since my engine problem is with the head gasket I plan to clean and reuse the old injectors with new washers and o-rings.
TIA!
 
Reply
Old May 16, 2013 | 08:33 PM
  #2  
hairyboxnoogle's Avatar
hairyboxnoogle
Lead Driver
Joined: Apr 2008
Posts: 6,938
Likes: 13
Soak em up and blow em off. I used a wire wheel on the bench grinder to clean em up on the outside. You can take em apart and clean em up inside if you want.
 
Reply
Old May 16, 2013 | 08:42 PM
  #3  
Chevy_Eater's Avatar
Chevy_Eater
Thread Starter
|
Logistics Pro
20 Year Member
Photogenic
Liked
Loved
Joined: Apr 2005
Posts: 4,221
Likes: 17
Thanks HBN, it sounds like these injectors aren't hyper-sensitive to manhandling. I'll probably pull at least one apart then to see what makes it tick, and if it looks dirty inside it'd probably be wise to check them all.
 
Reply
Old May 17, 2013 | 12:09 AM
  #4  
RacinNdrummin's Avatar
RacinNdrummin
Postmaster
20 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Dec 2004
Posts: 2,941
Likes: 30
From: Maple Valley, WA
Niles, as long as you keep the parts specific to the injector they came from, its fine to take them apart and clean everything. You wont be able to pop them and inspect the pattern, but its better than nothing. These things arent as sensitive as you have heard, I have seen fairly clean injectors spray like ***, and I have seen the nastiest injectors spray like brand new... Just get a good cleaning on them, and they wont work any worse than they do right now.
 
Reply
Old May 17, 2013 | 07:52 AM
  #5  
Chevy_Eater's Avatar
Chevy_Eater
Thread Starter
|
Logistics Pro
20 Year Member
Photogenic
Liked
Loved
Joined: Apr 2005
Posts: 4,221
Likes: 17
Thanks RD! I'll just do one at a time then so I can't mix anything up by accident. Kinda looking forward to opening 'em up now.
 
Reply
Old May 17, 2013 | 08:59 PM
  #6  
Chevy_Eater's Avatar
Chevy_Eater
Thread Starter
|
Logistics Pro
20 Year Member
Photogenic
Liked
Loved
Joined: Apr 2005
Posts: 4,221
Likes: 17
I've had 3 of them apart so far, kind of interesting there's not much to these injectors. The first one had a couple of small shims in it above the spring, the other two didn't. I presume that's how tension is added to the spring to equalize the pressure they pop at.
 
Reply
Old May 17, 2013 | 09:25 PM
  #7  
hairyboxnoogle's Avatar
hairyboxnoogle
Lead Driver
Joined: Apr 2008
Posts: 6,938
Likes: 13
You presume right.
 
Reply
Old May 18, 2013 | 12:06 PM
  #8  
RacinNdrummin's Avatar
RacinNdrummin
Postmaster
20 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Dec 2004
Posts: 2,941
Likes: 30
From: Maple Valley, WA
Be careful with the shims.... They ALL have shims.... If you only pulled a couple out, you probably have BB codes correct? The shims get stuck to the body really easy, and a small blast of air or brake cleaner will free them up, just dont lose them, or your screwed.

When you put them all togther again, use a light oil to lube the parts, and make SURE there is no specs of anything when you put them back together, keep things as clean as you possibly can... I Torque all my caps to 40ft/lbs (spec is 35, but I have had even fresh lapped surfaces leak just a bit with 35lbs, I have never had one leak at 40lbs.)
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-1

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-2

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-3

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-4

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-5

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-6

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-7

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-8

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-9

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
Old May 18, 2013 | 05:08 PM
  #9  
Chevy_Eater's Avatar
Chevy_Eater
Thread Starter
|
Logistics Pro
20 Year Member
Photogenic
Liked
Loved
Joined: Apr 2005
Posts: 4,221
Likes: 17
Ah, okay, I'll check those other two again. I thought the shims might be stuck in there so I tapped the injector body on the workbench and nothing came out. I'll be more thorough this time.

Yes, they are BB codes & thanks for the torque spec, I was wondering how tight they needed to be.

 
Reply
Old May 20, 2013 | 08:08 AM
  #10  
Xenthrax's Avatar
Xenthrax
Mountain Pass
Joined: Feb 2012
Posts: 244
Likes: 0
I pulled all of my injectors apart and I cleaned them all with break parts cleaner, but I didn't oil anything up upon reassembly, nor did I torque the injector sleeves to 40 ft-lbs. I plan on buying all new injectors in the coming weeks, but I just got the injectors cleaned for sake of getting my truck running on its own without Liquid Engine Destroyer. Will I be okay if I let it run with non-lubed injectors/non torqued injector sleeves?
 
Reply
Old May 20, 2013 | 04:10 PM
  #11  
tecgod13's Avatar
tecgod13
Logistics Pro
15 Year Member
Joined: Sep 2007
Posts: 3,737
Likes: 179
From: Western Mass
The first time the injector fires it will get lubed by the diesel passing through it. Thats not ideal to run them dry, even for only one shot, but might be ok.
However, by not torquing the injector back together, you've dropped the pop pressure by an unknown amount. I would at the very least, torque them before dropping them into the engine.

Generally you're supposed to replace the copper crush washer at the tip of the injector each time they're removed as well. And use new o-rings for the caps.

Liquid engine destroyer sounds like a starting problem, have you checked out the glow plug threads at the top of the forum?
 
Reply
Old May 20, 2013 | 05:57 PM
  #12  
RacinNdrummin's Avatar
RacinNdrummin
Postmaster
20 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Dec 2004
Posts: 2,941
Likes: 30
From: Maple Valley, WA
Originally Posted by tecgod13
The first time the injector fires it will get lubed by the diesel passing through it. Thats not ideal to run them dry, even for only one shot, but might be ok.
However, by not torquing the injector back together, you've dropped the pop pressure by an unknown amount. I would at the very least, torque them before dropping them into the engine.

Generally you're supposed to replace the copper crush washer at the tip of the injector each time they're removed as well. And use new o-rings for the caps.

Liquid engine destroyer sounds like a starting problem, have you checked out the glow plug threads at the top of the forum?
Honestly, Ive tested pop pressures at a bunch of different torque values, and torque doesnt make a difference as long as your nozzle/disc/body is seated. The reason for the torque is to know that you have a solid seat between the surfaces, so that the injector doesnt leak.
 
Reply
Old May 20, 2013 | 06:44 PM
  #13  
BruteFord's Avatar
BruteFord
Postmaster
Joined: Mar 2013
Posts: 3,066
Likes: 7
From: Over There
If I understand corectly, our injectors don't "fire" dry ever. It's impossible the fuel pressure opens them and they are lubed by the fuel. So nothing moves until there is fuel and thus they are lubed. If you want to nit pick there might be a small pocket that isn't lubed, and small movements before hand if your pushing some air out, but outside that I don't see how it could matter. If worried get a little diesel in via the return.
 
Reply
Old May 20, 2013 | 07:26 PM
  #14  
turtlemann14's Avatar
turtlemann14
Elder User
Joined: Aug 2007
Posts: 589
Likes: 2
From: Nutter Fort,West Virginia
no, they will still fire. just not near as much. (the air compresses and takes up stroke in the pump. and this is why you can still get the truck to run after it has been run dry without cracking the lines)

the pental won't need that much lube, it's only moving about .020" top i would say.

the real wear and tear comes from the pump.
 
Reply
Old May 20, 2013 | 10:02 PM
  #15  
RacinNdrummin's Avatar
RacinNdrummin
Postmaster
20 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Dec 2004
Posts: 2,941
Likes: 30
From: Maple Valley, WA
Originally Posted by BruteFord
If I understand corectly, our injectors don't "fire" dry ever. It's impossible the fuel pressure opens them and they are lubed by the fuel. So nothing moves until there is fuel and thus they are lubed. If you want to nit pick there might be a small pocket that isn't lubed, and small movements before hand if your pushing some air out, but outside that I don't see how it could matter. If worried get a little diesel in via the return.
Id say you are mostly correct... However, In my rebuilding ventures, I have noticed that it takes quite a bit of fluid to get the pintle to travel freely in its guide. I use a liberal amount of "assembly fluid" when I put mine together, and even then, I have to work the pintles til they travel smoothly. Firing an engine up on dry injector parts could very well lock an injector up. ULSD is bad anyway, I know I will be running an additive in my fuel after all the sets of injectors I have done...
 
Reply



All times are GMT -5. The time now is 01:04 PM.

story-0
Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-05-30 18:33:59


VIEW MORE
story-1
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-2
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-3
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-4
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-5
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-6
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-7
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-8
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-9
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE